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1643725H (404416)

2020-09-28

22

1643725H (404416)

2020-09-28

23

ITEM

DESCRIPTION

PART NO. QTY.

39.

Cable Tie - 33”

1643817

1

40.

Rubber Pad 1/4 x 3 x 5

1643881

1

41.

Breather Cap, Splash Resistant

1644498

1

42.

Electric Power Unit - DA

2219241

1

43.

Cover Solenoid   Service

1644330

1

44.

Adapter 9/16 ORBM x 3/4 JICM

1643375

2

45.

Control Station W/Cord, 4 Wire DA Pistol

2296414

1

46.

Keeper, Pistol Grip

2296415

1

47.

Hose 7/8 JIC x 48” SF/SF 4000 PSI

1643360

1

Hose 7/8 JIC x 84” SF/SF 4000 PSI

1644009

1

48.

Hose 7/8 JIC x 72” SF/SF 4000 PSI

1643804

1

Hose 7/8 JIC x 108” SF/SF 4000 PSI

1644010

1

49.

Adapter 7/8 ORBM x 7/8 JICM 90°

1643724

1

50.

Decal - Hoist Control

1643216

1

51.

Adapter 3/4 ORBM x 7/8 JICM 90°

1643723

1

ITEM

DESCRIPTION

LB520

QTY

1.

Hoist Frame Assy

1622670

1

2.

Cylinder Assy

1621532

1

3.

Cap Screw 1/2-13 x 3 3/4 Gr 8

1642721

2

4.

Hex Lock Nut 1/2-13

1642984

14

5.

Cap Screw 3/4-10 x 4 1/2 Gr 8

1642956

1

6.

Hex Lock Nut 3/4-10

1642957

1

7.

Cap Screw 1/2-13 x 1 1/4 Gr 8

1642726

8

8.

Grease Zerk 1/8 NPT

1642699

7

9.

Frame & Cylinder Assy

1622669

1

ITEM

DESCRIPTION

LB520

QTY

1.

Subframe Assy -  9’ 50°

1289363

1

Subframe Assy - 10’ 50°

1289636

1

Subframe Assy - 11’ 50°

1289616

1

Subframe Assy - 12’ 50°

1289624

1

Subframe Assy - 14’ 50°

1289620

1

Subframe Assy - 10’ 45°

1289640

1

Subframe Assy - 14’ 45°

1289628

1

2.

Body Guide

1630827

2

3.

Mounting Plate

1631206

2

4.

Cap Screw 5/8-11 x 2     Gr 8

1643313

12

5.

Hex Lock Nut 5/8-11

1643070

12

6.

Body Prop Longbeam Bracket

1634760

1

7.

Body Prop Arm Assy - Left

1623886

1

8.

Spring Pin 1/4 x 3

1642757

1

9.

Grease Zerk 1/8 NPT

1642699

2

10.

Grease Zerk 1/8 NPT 90°

1642713

1

FRAME & CYLINDER AND SUBFRAME PARTS

Summary of Contents for CRYSTEEL LB520

Page 1: ...K HOIST CRYSTEEL S LB520 Web Site E Mail Phone 507 726 2728 www crysteel com crysteel tbei com Toll Free 800 533 0494 Website www TBEI com E mail sales TBEI com THIS MANUAL MUST BE INCLUDED WITH THE V...

Page 2: ...ace the control lever in its center detent position To lower the hoist push the control lever forward 5 ALWAYS return the hoist control lever to its center detent position after each use 6 When the ho...

Page 3: ...AME PARTS 22 INSTALLATION INSTRUCTIONS GENERAL INFORMATION It is a good idea to look through these installation instructions before beginning to mount the hoist and hydraulic system When welding prote...

Page 4: ...REFUL OF BRAKELINES WIRING ETC INSIDE THE TRUCK FRAME WHEN DRILLING THE TRUCK FRAME Use the following installation procedures when the body and hoist have been assembled at the factory Place the body...

Page 5: ...r valve assembly should be mounted on the same side of the truck as the pump and as high as possible for reliable pump performance The slotted end of the valve spool should be towards the front of the...

Page 6: ...ve two cap screws from opposite corners of the seal retainer plate Slide the bonnet clamp onto the bonnet and secure it to the valve using the 1 4 x 1 1 4 cap screws lock washers and flat washers Lock...

Page 7: ...atic transmission fluid should be used in the electric pumps Fill the hydraulic reservoir using the following table KEEP THE OIL CLEAN USE CLEAN CONTAINERS FUNNELS AND OTHER EQUIPMENT ELECTRICPUMPMOUN...

Page 8: ...s location on the inside of the longbeams and box in the inside of the longbeams Place the body on the truck with 3 to 5 inches of clearance behind the cab Make sure there is sufficient clearance betw...

Page 9: ...12 LONGBEAM BRACKET PROP PIVOT Fig 13 TRUCK FRAME SUBFRAME LONGBEAM BODY GUIDE BODY LONGBEAM LONGBEAM BRACKET Fig 11 Fig 12 1 Raise the body more than half way up INSTALLGREASEZERKSANDLUBRICATEHOIST I...

Page 10: ...Ring 1635171 1 3 Set Screw 1 4 x 3 16 1642724 1 4 Wiper 1642878 1 5 Cylinder Head 1637938 1 6 Shaft Seal 1642765 1 7 O Ring 1642766 2 8 O Ring 1642767 1 9 Cylinder Piston 1629601 1 10 Piston Seal 1642...

Page 11: ...13 1 20 Cap Screw 1 2 13 x 1 1 4 Gr 8 1642726 4 20A Cap Screw 3 8 16 x 1 Gr 5 1642714 2 21 Gear Pump 6 GPM B 4 Bolt 1644773 1 21A Gear Pump 4 GPM A 2 Bolt 11 Tooth 1645052 1 22 Cable Valve Control 96...

Page 12: ...DESCRIPTION LB520 QTY 1 Hoist Frame Assy 1622670 1 2 Cylinder Assy 1621532 1 3 Cap Screw 1 2 13 x 3 3 4 Gr 8 1642721 2 4 Hex Lock Nut 1 2 13 1642984 14 5 Cap Screw 3 4 10 x 4 1 2 Gr 8 1642956 1 6 Hex...

Page 13: ...RRANTY Crysteel offers the most comprehensive warranty in the truck equip ment industry Crysteel warrants each product against defects in mate rial and workmanship for 60 months from the in service da...

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