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X4 AC Drive User’s Manual

Chapter 3:  Receiving and Installation

1428D-0607

- 13 -

© 2007 TB Wood’s All Rights Reserved

3.3

Dissipation Requirements 

Table 3-1:  Dissipation Requirement for X4 Models  (Page 1 of 2)

Model

Required Dissipation for Models 

Entirely Inside an Enclosure at Rated 

Current, 3KHz Carrier Frequency (Watts)

Required Dissipation When Fins are 

External to the Enclosure (Watts)

X4C1S010C

47

13

X4C20010C

48

14

X4C20020C

71

17

X4C20030C

92

16

X4C20050C

132

20

X4C20075C

177

23

X4C20100C

263

67

X4C20150C

362

68

X4C20200C

550

97

X4C20250C

653

96

X4C20300C

779

103

X4C40010C

34

13

X4C40020C

46

16

X4C40030C

71

20

X4C40050C

91

21

X4C40075C

114

28

X4C40100C

155

30

X4C40150C

304

77

X4C40200C

393

76

X4C40250C

459

78

X4C40300C

458

77

X4C40400C

695

95

X4C40500C

834

100

X4C40600C

776

130

X4C40750C

988

135

X4C41000C

1638

155

X4C41250C

1656

353

X4C41500C

1891

372

X4C42000C

2302

382

Summary of Contents for X4

Page 1: ...X4 AC Drive User s Manual TB Wood s Incorporated Chambersburg PA USA Form 1428D...

Page 2: ...rden of guilt and promises to quickly replace any failed product TB Wood s Incorporated warrants the X4 Series AC drive to be free of defects in parts or workmanship for a period of three 3 years from...

Page 3: ...y 52 202 Rev Enable text string Forward 52 203 Stop Key Remote text string Coast 52 204 Ref Select text string Vin1 53 205 Vin1 Config text string 0 10V 53 206 Vin1 Offset 0 0 to 100 0 0 00 53 207 Vin...

Page 4: ...eq 0 0 Hz V Hz Knee Freq 60 0 Hz 60 513 Midpoint Volt 0 0 100 0 100 0 60 514 Motor RS 0 0 655 35 Ohms Model Dependent 60 515 Power Factor 0 50 1 00 0 80 60 516 Slip Comp Enable text string No 61 517 S...

Page 5: ...ng Drive load 71 816 Fly Catch Mode Sweep FWD REV F R Sweep FWD 71 850 PI Configure text string No PI 71 851 PI Feedback text string Vin1 71 852 PI Prop Gain 0 2000 0 72 853 PI Int Gain 0 10000 0 72 8...

Page 6: ...00000 74 938 Seq Cntl 8 n a 00000000000 74 939 Seq Cntl 9 n a 00000000000 74 951 Seq Count 1 0 65535 0 75 952 Seq Count 2 0 65535 0 75 953 Seq Count 3 0 65535 0 75 954 Seq Count 4 0 65535 0 75 955 Seq...

Page 7: ...tion 12 3 2 Installation Precautions 12 3 3 Dissipation Requirements 13 3 4 Cover Assembly and Torque Specifications 14 3 5 Serial Number Label 15 3 6 Conduit Usage 15 3 7 Condensation 15 Chapter 4 Co...

Page 8: ...5 5 3 Programming Procedure 36 5 5 4 Restoring Factory Settings 37 5 5 5 Viewing Parameters That Have Changed 37 5 5 6 Using Macro Mode 37 5 6 Measuring Stator Resistance RS Measurement 37 5 6 1 Activ...

Page 9: ...duct family includes a wide variety of models to suit almost any input voltage requirement An x in the following table indicates what models are currently available Refer to Chapter 2 for help in inte...

Page 10: ...hout manual Clarification of technical information and specifications Added X4 models for Frame Size 2 Reformatted to larger page size document separated appendices from manual to be available on the...

Page 11: ...label and on the technical data label affixed to the model The information provided by the model number is shown below X4 C 20 030 C X4 Series Torque C Constant Normal duty Input Voltage 1S 115 Vac S...

Page 12: ...18 5 96 84 92 80 25 18 5 82 3 73 8 78 2 68 NOTE All 230 Vac models can be operated at single phase with 50 derating 460 Vac Ratings Model number Normal Duty Input current A Output current A Heavy Dut...

Page 13: ...25 18 37 27 20 15 31 22 X4C50300C 30 22 39 5 32 25 18 37 27 X4C50400C 40 30 49 41 30 22 39 5 32 X4C50500C 50 37 58 52 40 30 49 41 X4C50600C 60 45 68 62 50 37 58 52 X4C50750C 75 55 82 77 60 45 68 62 X...

Page 14: ...signal Speed Pot 0 to 5 Vdc 0 to 10 Vdc 0 to 20 mA or 4 to 20 mA OR by pulse train up to 100 kHz Page 1 of 2 Vin1 reference input 0 5 10 Vdc 0 4 20 mAdc 250 load 6FS pulse train input 0 1 10 100 kHz...

Page 15: ...wer wiring fault drive timed overload input voltage quality overvoltage ridethrough Program Sequence Logic Controller PSLC 9 step PLC type functionality that can control speed direction and ramps base...

Page 16: ...31 414 C 13 80 351 13 80 351 16 88 429 16 88 429 D 28 00 711 28 00 711 45 77 1163 45 77 1163 E 7 88 200 7 88 200 7 65 194 7 65 194 F 0 42 11 0 42 11 0 42 11 0 42 11 G 8 63 219 8 63 219 12 57 319 12 57...

Page 17: ...4 AC Drive User s Manual Chapter 2 Technical Characteristics 1428D 0607 9 2007 TB Wood s All Rights Reserved Figure 2 2 X4 Frame Size 1 Models Figure 2 3 X4 Frame Size 2 Models C G J K L M N B F A D E...

Page 18: ...teristics 1428D 0607 10 2007 TB Wood s All Rights Reserved Figure 2 4 X4 Frame Size 3 Models Figure 2 5 X4 Frame Size 4 Models D A F 8 PLACES B E C G J K L P Q N 3 PLACES M 2 PLACES B A E F 8 PLACES D...

Page 19: ...Drive User s Manual Chapter 2 Technical Characteristics 1428D 0607 11 2007 TB Wood s All Rights Reserved Figure 2 6 X4 Frame Size 5 Models B A E F 8 PLACES D C H G J K L P Q M 2 PLACES S 1 PLACE N 2 P...

Page 20: ...Installation Precautions Improper installation of the X4 AC drive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location Failure to observe these...

Page 21: ...Fins are External to the Enclosure Watts X4C1S010C 47 13 X4C20010C 48 14 X4C20020C 71 17 X4C20030C 92 16 X4C20050C 132 20 X4C20075C 177 23 X4C20100C 263 67 X4C20150C 362 68 X4C20200C 550 97 X4C20250C...

Page 22: ...pages 17 and 18 X4C50010C 32 15 X4C50020C 50 22 X4C50030C 66 21 X4C50050C 112 33 X4C50075C 159 37 X4C50100C 187 54 X4C50150C 334 124 X4C50200C 431 143 X4C50250C 528 154 X4C50300C 597 155 X4C50400C 742...

Page 23: ...ng that week 3 6 Conduit Usage The X4 drive in the NEMA 4X IP66 enclosure is rated for 1000 psi washdown from 6 inches To keep this rating the use of a sealed conduit is required The use of a Romex ty...

Page 24: ...nt gralit avant d installer ou de faire fonctionner le variateur de vitesse X4 L installation le r glage les r parations et l entretien des ces variateurs de vitesse doivent tre effectu es par du pers...

Page 25: ...may cause interference with other equipment do not run control wires in the same conduit or raceway with power or motor wiring 4 2 2 Considerations for Power Wiring Power wiring refers to the line an...

Page 26: ...3 1 Line Voltage See Power and Current Ratings on page 4 for the allowable fluctuation of AC line voltage for your particular X4 model A supply voltage above or below the limits given in the table wil...

Page 27: ...across the line The phase imbalance should not exceed 2 of the voltage rating 4 3 4 Single phase Operation X4 AC drive 230 Vac models ranging from 1 to 5 HP are designed for both three phase and sing...

Page 28: ...or manufacturer for additional information 4 3 7 Using Output Contactors Contactors in the output wiring of an AC drive may be needed as part of the approved safety circuit Problems can arise if these...

Page 29: ...age 23 for specific information about dynamic braking Figure 4 1 X4 Power Terminals Figure 4 2 Power Terminals on Higher HP Models 4 4 2 Typical Power Connections See Section 4 3 starting on page 18 f...

Page 30: ...recommended supplier is Bussman Table 4 5 Fuse Ratings Page 1 of 2 Model Number Fuse Size 115 Vac JJS JJN Fuse Size 208 Vac JJS JJN Fuse Size 230 Vac JJS JJN Fuse Size 380 Vac JJS Fuse Size 460 Vac J...

Page 31: ...are connected with fast on terminals To install an external resistor first disconnect the internal DB resistor or resistors in 460 and 575 Vac models and properly terminate the wires leading to it Th...

Page 32: ...02 20250 18 30 27 10 15 288 82 20300 22 30 23 10 15 288 68 40010 75 500 163 270 2 253 302 40020 1 5 500 82 270 2 253 151 40030 2 2 500 54 270 2 253 101 40050 3 7 120 136 100 6 084 163 40075 5 5 120 91...

Page 33: ...ons port J3 is being used The J3 port includes a common reference that can be connected to earth ground through the host PLC or computer Figure 4 3 X4 Control Terminals 50150 11 120 71 62 15 269 136 5...

Page 34: ...10 This terminal is a 10 Vdc source for customer supplied potentiometers The maximum load on this supply cannot exceed 10 mAdc Cin Cin Current Input The default input signal is 4 20 mA although this r...

Page 35: ...y is set by parameter 705 Relay 1 Select see page 66 the default setting is for the relay to activate when the motor is at speed Terminal NO1 is the normally open contact which closes when the relay i...

Page 36: ...r 2 wire control Typical connection for 3 wire control Table 4 8 Selection of Preset Speeds PS3 Bit 3 PS2 Bit 2 PS1 Bit 1 Speed Selected 0 0 0 Normal reference speed as defined by parameters 201 Input...

Page 37: ...TB Wood s All Rights Reserved 4 6 3 Typical Connection Diagrams for Analog Inputs Figure 4 6 Connections for Speed Potentiometer Figure 4 7 Connections for Process Signal 4 6 4 Typical Connection Dia...

Page 38: ...nter Level 1 by pressing the Program PROG key at any time Level 1 allows you to access the most commonly used parameters 2 Enter Level 2 by holding down the SHIFT key while pressing the PROG key Level...

Page 39: ...o exit the Jog mode press the Jog key again When the drive is stopped pressing this key increases the desired running speed When the drive is running pressing this key increases the actual running spe...

Page 40: ...flashing it decreases the value of the parameter To change the scroll rate hold the SHIFT key at the same time to increase the scroll rate release the SHIFT key to return to the normal scroll rate Pre...

Page 41: ...the motor is decreasing REV Decel The drive is spinning the motor in the reverse direction and the speed of the motor is decreasing Jog FWD The drive is jogging in the forward direction Jog REV The dr...

Page 42: ...perating in current limit HS Fan Err Either the heatsink fan should be on and is off or vice versa Addr XXX This is the node address of the drive when it receives a valid message through the IR port a...

Page 43: ...s of information are available concerning the actual fault and drive status Chapter 8 Troubleshooting on page 83 gives information about fault codes and troubleshooting 5 4 Keypad Display Window The k...

Page 44: ...rrow Release the SHIFT key to return to the slow scroll rate This procedure works in all programming and operation modes 5 5 3 Programming Procedure To program the value of a parameter follow these st...

Page 45: ...n by macros program sequencer or serial communications Parameters that are important to the drive s operation are also included in the Macro mode Although these parameters are also available with stan...

Page 46: ...S Measurement via Serial Link Modbus 1 Make sure there is no load applied to the motor and that the motor shaft is free to spin without damage or injury 2 Configure the following parameters to the dat...

Page 47: ...er the Macro mode press and hold the PROGram key for more than three seconds The drive then enters Macro mode and displays Hold PROG for Macro Mode Following is a list of the different macros availabl...

Page 48: ...that in Vector control the drive automatically runs the Motor Rs measurements when leaving PROGram mode 491 Seq Appl Default Disabled Range n a Macro This parameter configures sequencer parameters are...

Page 49: ...he attached motor The automatic stator resistance measurement can be performed either through the keypad or through the serial link See Measuring Stator Resistance RS Measurement on page 37 for more i...

Page 50: ...with PI Application Table 6 3 Pump Application Table 6 4 Pump with PI Application Table 6 5 Vector Application Table 6 6 Table 6 1 Factory Application Macro Para Parameter Name Default See Page 001 Mo...

Page 51: ...10 V 53 206 Vin1 Offset 0 00 53 207 Vin1 Span 100 00 54 406 DC Inject Config DC at Start 57 501 V Hz Select Linear 2pc 59 504 Skip Freq Band 0 2 Hz 60 505 Skip Freq 1 0 0 Hz 60 608 Restart Number 0 64...

Page 52: ...et 0 00 54 213 Vin2 Span 100 00 54 401 Ramp Select ART Strt RS 56 406 DC Inject Config DC at Start 57 501 V Hz Select Linear 2pc 59 504 Skip Freq Band 0 2 Hz 60 505 Skip Freq 1 0 0 Hz 60 608 Restart N...

Page 53: ...elect Vin1 53 205 Vin1 Config 0 10 V 53 206 Vin1 Offset 0 00 53 207 Vin1 Span 100 00 54 401 Ramp Select ART Strt RS 56 501 V Hz Select Pump Fxd 59 608 Restart Number 0 64 609 Restart Delay 60 sec 64 7...

Page 54: ...fset 0 00 54 213 Vin2 Span 100 00 54 401 Ramp Select ART Strt RS 56 406 DC Inject Config DC at Stop 57 501 V Hz Select Pump Fxd 59 504 Skip Freq Band 0 2 Hz 60 505 Skip Freq 1 0 0 Hz 60 608 Restart Nu...

Page 55: ...ee Page 501 V Hz Select Vector 59 509 Rated Mtr Volt Model dependent 60 510 Rated Mtr FLA ND rating 60 511 Rated Mtr RPM 1750 rpm 60 514 Motor RS Model dependent 60 515 Power Factor 0 8 60 516 Slip Co...

Page 56: ...4 Press the UP arrow to increase the desired running frequency When the display gets to 0 1 Hz the drive starts to produce an output 5 When the motor starts to turn check the rotation If the motor is...

Page 57: ...Parameters The most commonly configured X4 parameters are stored in a group named Level 1 This group is easily accessed by pressing the PROG key as described in Chapter 5 Keypad Operation and Program...

Page 58: ...el of drive 005 Serial No 1 Read Only Range 0 65535 Level 2 Parameter 005 Serial No 1 contains a number that corresponds to the year and week in which the drive was manufactured 006 Serial No 2 Read O...

Page 59: ...Load Torque Read Only Range 200 0 200 0 Levels 1 2 Parameter 106 the Load Torque parameter displays the load torque of the drive 107 Drive Temp Read Only Range 20 0 to 200 0 C Levels 1 2 Parameter 107...

Page 60: ...UP DOWN arrow keys on keypad using external remote N O pushbuttons 2 Commanded output frequency returns to the value of parameter 301 Min Frequency when the drive is stopped 3 Commanded output freque...

Page 61: ...et and inversion is applied 3 When using a 6FS signal parameter 205 should be set to 0 10V 205 Vin1 Config Default 0 10V Range n a Level 2 Parameter 205 Vin1 Config selects the type of signal for anal...

Page 62: ...the input signal for analog input Cin For example if parameter 208 Cin Config selects the 0 to 20 mA input signal setting this parameter to 50 reduces it to 0 to 10 mA 211 Vin2 Config Default 0 10 V...

Page 63: ...ar input value allows trimming both positive and negative around the reference value 218 Trim Factor Default 0 0 Range 100 0 to 100 0 Level 2 This parameter determines the percentage of the analog inp...

Page 64: ...Acceleration parameter 404 to the set speed then uses the Main ramps parameters 402 and 403 when the speeds are adjusted The drive will revert to the Alternate Decel ramp parameter 405 when a Stop co...

Page 65: ...ly The braking continues for the time period specified by parameter DC Inj Freq Once the time period elapses the drive may be restarted Parameter Value Description DC at Stop DC inject only on Stop DC...

Page 66: ...eats up after being below 10 degrees C the drive must meet the following criteria before operating again a Drive temperature must be above 9 degrees C and b Drive temperature must stay above 9 degrees...

Page 67: ...2 Parameter 502 Voltage Boost increases the motor voltage at low speed to increase the starting torque of the motor The parameter sets the amount of boost expressed as a percentage of the default boo...

Page 68: ...rom the motor nameplate to provide optimal control and protection This is usually the amount of voltage delivered to the motor terminals at the setting of 503 V Hz Knee Freq 510 Rated Mtr FLA Default...

Page 69: ...ents to be produced but with greater peaks This could produce unstable states in the field weakening area Low values for this parameter can cause overcurrent faults while accelerating to frequencies o...

Page 70: ...inue to ramp to a stop and will fault Quick Ramp Same as Ramp Down except the shorter ramp time Decel 1 or Decel 2 will be used Controlled With this setting if power is lost the drive decelerates the...

Page 71: ...el 2 This parameter sets the current limiting point when the drive is in motoring mode in the forward direction The limit is expressed as a percentage of the current capacity of the drive 602 Cur Lim...

Page 72: ...et parameter 610 to one of the following data values to configure the desired overload characteristic Options Trip Time Motor Type Motor Class Std Ind Shp 0 sec Standard Induction N A Std Ind 30s 30 s...

Page 73: ...200 0 Level 2 This parameter sets the span of the Vmet analog output 702 Imet Config Default Drive Load Range n a Level 2 This parameter configures the analog signal that will be applied to the Imet...

Page 74: ...eed reference is 0 Hz At Speed The drive has reached reference speed Freq Limit The drive limit is active when the speed commanded exceeds the value of parameter 306 Preset Freq 4 Freq Hyst This is ac...

Page 75: ...P EMOP increases speed EMOP EMOP decreases speed PI Enable Enables PI control Ref Switch Switches speed reference signals Cur Lim Dis Disables Current Limit mode CurLimIMax Sets all Current Limit inpu...

Page 76: ...ol Ref Switch Switches speed reference signals Cur Lim Dis Disables Current Limit mode SL Override Takes control away from the serial link Seq 1 Sequencer input 1 Seq 2 Sequencer input 2 Seq 3 Sequenc...

Page 77: ...The Display Mode parameter determines how the reference or output of the drive will be displayed to the user If User Units is selected parameter 805 allows you to customize the 3 unit values on the di...

Page 78: ...l value appear To enter an access code re program parameter 811 as you would any other parameter After the new value is stored you have 10 minutes of free access If you remove power and then restore i...

Page 79: ...The direction that is chosen first depends on the direction of the command given to the drive Note that this option is slower than the other two modes of operation 850 PI Configure Default No PI Range...

Page 80: ...mit of the PI output 858 PI Low Corr Default 0 00 Range 0 00 100 00 Level 2 This parameter sets the low limit of the PI output 900 SIO Protocol Default RTU N81 Range n a Level 2 SIO This parameter def...

Page 81: ...Level 2 SIO This parameter provides a 10 bit status display The following bits are used with this parameter Table 7 2 Description of X4 Parameters Page 24 of 26 Bit When Set to 1 Signifies Bit When S...

Page 82: ...ge applied to the Vmet terminal parameter 915 provides the output percentage applied to the Imet terminal 916 Infrared Baud Default 9600 Range n a Level 2 SIO This parameter defines the baud rate of t...

Page 83: ...ypad or the terminal strip It is not possible to control the sequencer through the serial link The control method of the program sequencer is determined by parameter 201 Input Mode Setting the Input M...

Page 84: ...or controlling the X4 Program Sequencer from terminals continuous and one shot operation is determined by whether the drive is wired for 2 wire or 3 wire control If the terminal is set up for 2 wire c...

Page 85: ...4 3 Sequencer State Configuration Overview Each state of the program sequencer is defined by five characteristics Direction in which the drive will operate Speed at which the drive will operate Ramp...

Page 86: ...nfigured for a binary value of 11 then any digital output configured to SeqOut 11 would be activated during that time Sequencer Direction Selection The sequencer allows each state to be configured as...

Page 87: ...n2 is a value programmed into Seq Count X The value programmed into Seq Count X should be the percentage of input after span and offset are applied where 100 00 10000 Note The of analog input after sp...

Page 88: ...e to a stop The following three sequential states can be programmed using only the drive First since two of the sequential states are time based the proper setting of the Seq Appl parameter must be de...

Page 89: ...ond time increments DI1 Configure Seq1 Allows DI1 to end state 3 DO1 Configure SeqOut 01 Allows DO1 to be active in state 2 Preset Speed 1 5 Hz Speed for state 3 Preset Speed 6 50 Hz Speed for state 1...

Page 90: ...Chapter 7 X4 Parameters 1428D 0607 82 2007 TB Wood s All Rights Reserved Worksheet for Sequencer Program Setup Output Configuration Direction Selection State Duration Ramp Selection Speed Selection S...

Page 91: ...emory Reset drive to factory settings Consult factory 4 Unable to write an EE parameter after a parameter has been changed through the keypad or SIO Reset drive to factory settings Consult factory 5 T...

Page 92: ...heck for regenerative load Reduce Regen load or add dynamic braking resistors Regen Current Limit may help consult factory 2 The drive has detected an overvoltage condition on power up on the load sid...

Page 93: ...ture is within the drive s specifications increase the ambient temperature if necessary 22 Ref Loss Speed reference loss 0 The drive detected the analog input was configured to fault if the input curr...

Page 94: ...Check for stuck keypad and repair or replace Consult factory 30 Param Range Parameter out of range 0 One of the customer parameters is out of range Check for a parameter value saved out of the standa...

Page 95: ...ize 4 and 5 models All other models display a fan error warning Note that this is lack of fan control so the fan can be spinning and this fault will still occur This can happen if the fan is on and sh...

Page 96: ...4C50600C X4C50750C X4C51000C X4C51250C X4C51500C X4C52000C have been designed and manufactured in accordance with standards Low Voltage Directive EN50178 Electronic equipment for use in power installa...

Page 97: ......

Page 98: ...FAX 49 2264 17 126 India TB Wood s India Private Limited 27 E II Cross Electronic City Hosur Road Bangalore 560 100 India Telephone 080 30280123 FAX 080 30280124 Italy Berges electronic s r l Via Zon...

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