Taylor 490 Operator Training Download Page 24 | Manualshive

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Model 490 Operator Training

Operating Procedures

Troubleshooting

Quit

Operating

Procedures

Priming

Assembly
Sanitizing

Disassembly
Brush Cleaning

Operating Procedures

Step 1

With a mix pail  beneath  the
door spout, raise the draw
arm. Pour two gallons  (7.6
liters) of FRESH mix into the
hopper  and allow it to flow
down into the freezing
cylinder.  This will force out
any remaining  sanitizing
solution.  When full strength
mix is flowing  from the door
spout, lower the draw arm.

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Summary of Contents for 490

Page 1: ...Quit Home Model 490 Operator Training Extra Firm Product Smoothie Machine TaylorCompany 2018...

Page 2: ...roubleshooting Quiz Quit Home Controls Controls On Auto Off Wash The center position is OFF The right position is AUTO which activates the beater motor and the refrigeration system The left position i...

Page 3: ...e front of the machine When the MIX LOW indicator is flashing the mix hopper has a low supply of mix and should be refilled as soon as possible When the MIX OUT indicator is flashing there is no mix i...

Page 4: ...an overload condition If an overload occurs the reset mechanism will trip To properly reset the freezer place the control switch in the OFF position Press the reset button firmly Place the control sw...

Page 5: ...g Operating Procedures Step 1 Lubricate the groove and the shaft portion that comes in contact with the bearing on the beater drive shaft Slide the seal over the shaft and groove until it snaps into p...

Page 6: ...t Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 2 Insert the drive shaft through the rear shell bearing...

Page 7: ...erating Procedures Step 3 Check the scraper blades for any nicks or signs of wear If any nicks are present replace the blades If the blades are in good condition install the scraper blade clips on the...

Page 8: ...Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 4 Holding the rear blade on the beater slide the assembly into the freezing cylinder halfway tail end...

Page 9: ...Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 5 Make sure the beater assembly is in position over the drive shaft Turn the beater slightly to be cer...

Page 10: ...leshooting Quiz Quit Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 6 Slide the two o rings into the groo...

Page 11: ...ly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 7 Lubricate the inside of the freezer door spout top and bottom and insert the draw valve into the...

Page 12: ...erating Procedures Troubleshooting Quiz Quit Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 8 Place the o...

Page 13: ...ng Procedures Troubleshooting Quiz Quit Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 9 Screw the prime...

Page 14: ...bly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 10 Place the freezer door gasket into the groove on the back of the freezer door Slide th...

Page 15: ...mbly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 11 Insert the baffle rod through the beater in the freezing cylinder With the door seate...

Page 16: ...itizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 12 Rotate the draw valve bracket to the left and center it into position by raising the draw arm and plac...

Page 17: ...erating Procedures Troubleshooting Quiz Quit Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 13 Lay the ai...

Page 18: ...ng Procedures Troubleshooting Quiz Quit Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 14 Slide the cente...

Page 19: ...rocedures Troubleshooting Quiz Quit Home Operating Procedures Assembly Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 15 Install the front d...

Page 20: ...g Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 1 Prepare an approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5R or 2 gal 7 6 liters of Stera SheenR USE...

Page 21: ...ing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 3 Open the prime plug on the door Step 4 While the solution is flowing into the freezing cylinder brush clean...

Page 22: ...aining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 5 When sanitizing solution starts leaking from the prime port close the prime plug Step 6 Place the control switch...

Page 23: ...dures Step 7 Place an empty pail beneath the door spout and raise the draw arm Draw off all the sanitizing solution When the sanitizer stops flowing from the door spout lower the draw arm and place th...

Page 24: ...ng Disassembly Brush Cleaning Rinsing Operating Procedures Step 1 With a mix pail beneath the door spout raise the draw arm Pour two gallons 7 6 liters of FRESH mix into the hopper and allow it to flo...

Page 25: ...isassembly Brush Cleaning Rinsing Operating Procedures Step 2 Open the prime plug by turning it counterclockwise until the air in the freezing cylinder is allowed to escape Step 3 When product starts...

Page 26: ...Fill the hopper with mix Step 6 Place the control switch in the AUTO position Rotate the draw valve away from the draw arm Lift the draw arm to start the compressor Rotate the draw valve back to its...

Page 27: ...Quit Home Operating Procedures Draining Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 1 Place the control switch in the OFF position Step 2...

Page 28: ...pout Place the control switch in the WASH position and raise the draw arm When all the product stops flowing from the door spout lower the draw arm and place the control switch in the OFF position Pla...

Page 29: ...mix hopper With the brushes provided scrub the mix hopper mix inlet hole and mix level sensing probes Step 2 With a mix pail beneath the door spout place the control switch in the WASH position and ra...

Page 30: ...ng Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 1 Prepare an approved 100 PPM cleaning solution examples 2 1 2 gal 9 5 liters of Kay 5R or 2 gal 7 6 liters of Stera SheenR USE...

Page 31: ...g Procedures Cleaning Assembly Sanitizing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 3 Open the prime plug on the door Step 4 While the solution is flowing...

Page 32: ...en the solution starts leaking from the prime port close the prime plug Step 6 Place the control switch in the WASH position This will cause the cleaning solution in the freezing cylinder to agitate S...

Page 33: ...ush Cleaning Rinsing Operating Procedures Note Failure to remove brush clean and air dry these items will result in damage to the related components Step 1 BE SURE THE CONTROL SWITCH IS PLACED IN THE...

Page 34: ...Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 3 Remove the drip pan from the machine Note If the drip pan is filled with an excessive amount of mix this indic...

Page 35: ...Stera SheenR USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS If an approved cleaner other than Kay 5R or Stera SheenR is used dilute according to label instructions IMPORTANT Follow label...

Page 36: ...pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed If there is...

Page 37: ...zing Draining Cleaning Priming Disassembly Brush Cleaning Rinsing Operating Procedures Step 6 Return to the freezer with a small amount of cleaning solution With the black bristle brush brush clean th...

Page 38: ...mix hopper with mix Cause Beater motor out on reset Remedy Allow the motor to cool and then press the reset button Cause Circuit breaker off or blown fuse Remedy Turn breaker on or replace fuse Cause...

Page 39: ...aper blades Remedy Replace regularly Cause Dirty condenser Remedy Clean monthly Cause Not enough air space around unit Remedy Allow for adequate air flow across the condenser Cause The TQC control is...

Page 40: ...too warm Cause Mix hopper cover is not in position Remedy Place cover in position Cause Warm mix placed in hopper Remedy Mix should be below 40 F 4 4 C when placed in hopper Cause EPR valve is out of...

Page 41: ...ng Cause Beater assembly bent Remedy Call service technician to repair or replace beater and to correct cause of insufficient mix in freezing cylinder Drive shaft stuck in the drive coupling Cause Rou...

Page 42: ...aylor Lube Cause Inadequate lubrication of draw valve o rings Remedy Lubricate properly Cause Missing or worn draw valve o rings Remedy Install or replace regularly Excessive mix leakage into drive sh...

Page 43: ...ix hopper temperature needs adjustment Call service technician No freezer operation after placing the unit in AUTO Cause Unit unplugged Remedy Plug into wall receptacle Cause Beater motor out on reset...

Page 44: ...eemphasize some of the information provided on this CD but should not be used as a formal evaluation Clickon the box with the best answer Wrong answers are indicatedin red The quiz will advance to the...

Page 45: ...Model 490 Quiz Exit Quiz A B C D...

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Page 70: ...You now have a great understanding of your Taylor Freezer With this knowledge you ll be able to keep it running at its optimum level Go Back to Training Quit...

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