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Taylor-Dunn TC-030-60C Operator'S Manual Download Page 6

Page 6

Tiger CUB Operator Manual 

MT-030-60C-C

Vehicle Maintenance 

35

Daily Visual Inspection ......................... 35
Pre-Operation Inspection ..................... 35

Interlock Switch Inspection ...........36

Shift Lever Interlock .............................. 36
Seat Interlock ....................................... 36
Brake Shift Interlock ............................. 36
Maintenance Schedule ......................... 37
Maintenance Guidelines for Severe Duty 

Applications ...................................... 37

Fluid Levels .....................................38

Engine Oil ............................................. 38
Engine Dipstick Location ...................... 38
Engine Coolant ..................................... 39

Coolant Specifications

 .......................... 40

Transmission Fluid ............................... 41
Transmission Dipstick Locations .......... 42
Brake Fluid ........................................... 42
Hydraulic Fluid (power steering) ........... 43

Air Filter .........................................43

Air Filter Monitor ................................... 43

Circuit Breaker panel 

44

Battery Maintenance 

45

Cleaning ............................................... 46
Watering ............................................... 46
Charging ............................................... 46

Tires .................................................47

Air pressure .......................................... 47
Tire Tread Wear .................................... 47
Changing a Tire/Wheel assembly ......... 48
Tire Rotation ......................................... 49
Replacing a Tire ................................... 49

Cleaning ..........................................50

Glass .................................................... 50
Plastic Windows ................................... 50
Seats / Soft Doors ................................ 50
Interior .................................................. 50
Exterior Body ........................................ 50
Cleaning the Seat Belts ........................ 50
Under Carriage ..................................... 50
Battery .................................................. 50

Standard Specifications 

51

Index 52

Summary of Contents for TC-030-60C

Page 1: ...C 030 60C Serial Number Range Starting 194055 Ending See Introduction Chapter READ THIS MANUAL BEFORE OPERATION OR PERFORMING MAINTENANCE This manual contains important information regarding the safe operation and maintenance of this vehicle This manual shall be kept with the vehicle WARNING Shown with optional features D ...

Page 2: ...ce for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application Originally Published 12 30 2015 Revision D 5 1 2018 contents subject to change without notice Taylor Dunn Mfg 2114 W Ball Rd Anaheim CA 92804 800 688 8680 714 956 4040 FAX 714 956 0504 Visit our Web site www taylor dunn com My Vehicle information Vehicle Serial Number Engine Model Number Engine Serial Num...

Page 3: ...icle sales replacement parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to the internet you can call the factory direct at 01 714 956 4040 Feedback regarding this or any Taylor Dunn manual can be sent to Taylor Dunn Manufacturing Attn Tech Writer 2114 West Ball Road Anaheim CA 928...

Page 4: ...s of experience are an invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and economical Our domestic and international network of quality Taylor Dunn Dealers and Parts Service Support keeps our customers moving Tiger Tractor Tiger manufacturing has become a leading manufacturer of internal comb...

Page 5: ...er Engine Gauge 17 2 Fuel Gauge 17 3 Light Switch 17 4 Wiper Switch 17 5 Ignition Switch 17 6 Transmission Temperature Warning Light 17 7 MIL Light 17 8 Parking Brake Warning Light 17 9 Heater Valve 17 10 Heater Fan 17 Tachometer Engine Gauge 18 1 Throttle Pedal 19 2 Foot Brake Pedal 19 3 Parking Brake 19 4 Shift Lever 19 Horn Switch 19 Directional Signals 19 Hazard Light Switch 19 Steering 19 Ope...

Page 6: ...gine Coolant 39 Coolant Specifications 40 Transmission Fluid 41 Transmission Dipstick Locations 42 Brake Fluid 42 Hydraulic Fluid power steering 43 Air Filter 43 Air Filter Monitor 43 Circuit Breaker panel 44 Battery Maintenance 45 Cleaning 46 Watering 46 Charging 46 Tires 47 Air pressure 47 Tire Tread Wear 47 Changing a Tire Wheel assembly 48 Tire Rotation 49 Replacing a Tire 49 Cleaning 50 Glass...

Page 7: ...al and enjoy this high quality Taylor Dunn vehicle This manual is to serve as a guide for the operation and maintenance of your Taylor Dunn vehicle Taylor Dunn has made every effort to include as much information as possible about the operation and maintenance of this vehicle This manual contains information about the standard equipment and options available for this model This vehicle may not be ...

Page 8: ...An injury treatable by first aid and or follow up treatment by a doctor or other professional medical personnel Notice signal word Refer to Signal Words and Their Definitions OPS Operator Protective Structure Steel cab or cage around the occupants Seating position When used in the context of occupant seating positions seat is defined as a single seat cushion or a span of 20 inches on a bench seat ...

Page 9: ...immediate area of the vehicle NOTICE This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage Property is defined and the vehicle components in the vehicle and or the surrounding area such as buildings other vehicles etc Safety alert symbol see above High voltage hazard Explosion hazard Corrosive chemical...

Page 10: ...senger shall be fully aware of the vehicle s operation All forms of recklessness are to be avoided Of the Service Personnel The service personnel are responsible for the service and maintenance of the vehicle At no time shall a service person allow any untrained personnel to service or repair this or any Taylor Dunn vehicle For the purposes of training a qualified service person may oversee the re...

Page 11: ...t 1910 178 Powered Industrial Trucks 2011 1910 178 a 4 Modifications and additions which affect capacity and safe operation shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly 1910 178 q 6 Industrial trucks shall not be altered so that the relative positions of ...

Page 12: ...aylor Dunn vehicles may have an undesirable affect on the operation of the vehicle result in additional frame stress or stress other components resulting in premature failure or an unsafe condition Due to the unknown properties of non Taylor Dunn tested components or from components not originally equipped on the vehicle we cannot approve their use in a Taylor Dunn vehicle To maintain peak perform...

Page 13: ...178 Powered Industrial Trucks Type LP This vehicle is designed for driving on smooth road surfaces in and around facilities such as industrial plants nurseries institutions motels mobile home parks airports and resorts Burden carriers Tiger tractors This vehicle is designed for operation in various applications including both indoor1 and outdoor operation This vehicle should not be operated on uni...

Page 14: ...late To identify the model series of your vehicle refer to the vehicle data plate Where to Find Data Plate and Serial Number The frame serial number is located in the engine compartment on the left wheel well The Vehicle Data Plate is located on the right side of the instrument panel ...

Page 15: ... problem with the operation of the vehicle DO NOT OPERATE THE VEHICLE Immediately contact your dealer and report the problem The report must be made within 24 hours of receiving the vehicle and its accessories The only personnel authorized to repair modify or adjust any part of this or any Taylor Dunn vehicle is a factory authorized service technician Throttle Pedal Brake Pedal Parking Brake Ignit...

Page 16: ...gram shall include the following Operation of this vehicle under circumstances normally associated with your particular environment Emphasis on the safety of cargo and personnel All safety rules contained within this manual Proper operation of all vehicle controls A vehicle operation and driving test Driver Qualifications Only those who have successfully completed the Operator Training program are...

Page 17: ... Optional Toggle the switch UP to turn on the windshield wiper down to turn it off 5 Ignition Switch Note Key switch shown Also available as a rotary switch that does not require a key The ignition switch has 3 positions OFF RUN START Rotating the switch clockwise to the first position turns the ignition system ON Continue rotating the switch to the START position engages the engine starter motor ...

Page 18: ...gine operating information The LCD screen will scroll through 3 screens of data pausing for a few seconds at each screen Engine Temperature Engine Oil Pressure Battery Voltage Engine operating hours is shown on the screen s second line of data Acomplete owner s manual is available and can be downloaded from www faria instruments com manuals ...

Page 19: ...ng pages Horn Switch The horn switch is located in the center hub of the steering wheel Depress the hub to sound the horn release it to turn it off Directional Signals Directional signals are optional and may not be installed on your vehicle The turn signal lever is located on the left side of the steering column Push the lever forward to activate the right turn signal and pull the lever back to a...

Page 20: ...R Reverse N Neutral D All forward gears 2 Gears 1 and 2 1 Gear 1 only To select a direction of travel or gear pull the shift lever towards the left and push or pull the lever into the desired direction or gear Full Range Shifter without Park The full range shifter without Park has 6 positions R Reverse N Neutral D All forward gears 3 Gears 1 through 3 2 Gears 1 and 2 1 Gear 1 only To select a dire...

Page 21: ...ehicle is not designed to accommodate child seats Do not leave children unattended in the vehicle Keep a clear view ahead at all times Keep the vehicle under control at all times Observe all traffic regulations and speed limits The vehicle shall be equipped with head and tail lights if operated at night This vehicle may overturn if turned sharply when driven at high speeds Drive slowly when making...

Page 22: ...ose objects holes or bumps Do not drive under any object that is less than 90 inches 229 cm from the ground Do not drive off of curbs or other steep drop offs more than 2 inches high Stay in your driving lane under normal conditions maintaining a safe following distance from other vehicles If equipped with doors the doors must remain closed and latched while vehicle is in motion Driving through wa...

Page 23: ...pants being crushed while restrained in the vehicle WARNING Do Not use seat belts in a vehicle that is not equipped with OPS Make sure you the driver and all passengers are properly seated in approved seating positions and wearing seat belts Improper sitting and or failure to wear seat belts may result in severe bodily injury in a collision or other vehicle accident If equipped with a shoulder bel...

Page 24: ...stening the belt guide the belt tongue to its stowed position If you do not guide the tongue it may strike you or part of the vehicle Without Auto Retractor To fasten the belt insert the belt tongue into the proper buckle until you hear a snap and feel it latch Pull the belt adjustor strap until the belt is snug against your lap After unfastening the belt stow the belt in a position so that it can...

Page 25: ...ingested into the engine intake causing uncontrolled acceleration excessive engine speed fire explosion property damage and or severe bodily injury WARNING Do not depress the throttle pedal while starting the engine Depressing the pedal while starting the engine could result in excessive engine RPM and damage to the engine If the engine does not start within 30 seconds release the ignition switch ...

Page 26: ...ng the engine to allow internal engine temperatures to stabilize NOTICE Stopping the Engine Follow instructions for parking the vehicle before turning the engine OFF Turn the ignition switch OFF LPG The engine may continue to run for up to 5 seconds after turning the ignition switch OFF DO NOT leave the approved operator position until the engine has stopped ...

Page 27: ...ative terminal on the vehicle that is used to jump start 5 BEFORE NEXT STEP CONFIRM CABLESARE FIRMLY CONNECTED TO THE CORRECT BATTERY TERMINALS 6 Connect the black cable to the engine block on the dead vehicle 7 Start the engine of the jump start vehicle and bring to high idle RPM 8 Attempt to start the dead vehicle following normal starting procedures 9 After completing the jump start disconnect ...

Page 28: ... the shift lever in the Neutral position Engine braking is disabled in the Neutral position and could cause loss of control of the vehicle resulting in property damage and or severe bodily injury WARNING Firmly apply the foot brake before moving the shift lever into or out of the Park or Neutral positions Moving the shift lever without the brake applied may cause unexpected vehicle movement result...

Page 29: ...des Each successive lower range will have more braking power than the higher range Reversing Direction Always come to a complete stop before moving the shift lever to Neutral Park or other direction Stopping Release the throttle pedal and use your right foot to depress the brake pedal The amount of force required to stop the vehicle will vary depending on the environment and load on the vehicle Pa...

Page 30: ...ad may be a trailing load or a pushed load It is normally expressed in pounds or Newtons The DBP of a tow tractor is the horizontal force exerted on a load at its coupler while towing or pushing a load To measure the DBP a scale would be connected in line with the tractor coupler and the load The scale will directly read the DBP as the tractor tows the load Tow tractor DBP specifications definitio...

Page 31: ...on and severe bodily injury WARNING Failure to do one of the above will result in damage to the transmission NOTICE Towing with the drive wheels on dollies The towed vehicles brakes may not be sufficient to stop the vehicle The vehicle MUST be rigidly attached to the towing vehicle so that the towing vehicles brakes will stop the towed vehicle Failure to rigidly attach to the towing vehicle may re...

Page 32: ...ing in a fire hazard or chemical spill In the event of a collision or accident immediately turn the ignition switch OFF set the park brake then exit the vehicle Call emergency personnel if there is any indication of smoke burning smell electrical arcing or leaking fluid Tip Over In the event of a tip over AND the vehicle is equipped with an OPS Operator Protective Structure stay inside the confine...

Page 33: ...ls in temperatures above 0ºC 32ºF NOTICE Fuel is highly flammable Use extreme care whenever refuelling your vehicle Turn the engine off DO NOT refuel with the engine running DO NOT remove the fuel cap while the engine is running Always refuel outdoors or in a well ventilated area DO NOT overfill the fuel tank Do not fill the tank neck Fill the fuel tank with proper fuel for your engine Filling the...

Page 34: ...of 0 45 mm 0 02 inch or less Diesel 1D per ASTM D975 Jet A Jet A1 JP 5 JP 8 Arctic fuels Fuel blends of 1D and 2D for operation below 0ºC 32ºF are acceptable See Notice USE THE CORRECT FUEL The type fuel for your vehicle will vary depending on how the vehicle was ordered Make sure that you are using the correct fuel for your engine Use of the incorrect fuel nay result in fire or explosion causing ...

Page 35: ...s Proper operation of adjustable seat mechanisms if equipped Smooth and proper operation of all controls such as but not limited to Throttle pedal Brake pedal Parking brake Steering Horn Etc Proper operation of all locking mechanisms such as but not limited to Hood latches Cargo box s Cab doors Etc Proper operation of all interlocking switches such as but not limited to Ignition switch Seat or foo...

Page 36: ...ped with this interlock the engine should shut off within about 5 seconds Brake Shift Interlock Note The Brake Shift Interlock is optional and may not be installed on your vehicle If equipped with this option there will be a green shift light mounted in the operator area The brake shift interlock should prevent shifting out of or into gear unless the service brake pedal is firmly pressed 1 Start t...

Page 37: ...en all electrical connections Inspect wiring for cracks fraying wear Inspect engine cooling and or heater hoses Inspect steering king pins Align the front end Every Year or 2 000 hours All 6 month items plus the following Inspect spark plugs Change hydraulic fluid and optional filter power steering Change fuel filters Change drive axle oil Clean and repack front wheel bearings change seals Test ra...

Page 38: ...0 minutes to allow oil to return to the oil pan Oil level should be between the ADD and FULL marks on the dipstick Only add oil if level is BELOW the add mark on the dipstick Only use oil displaying the appropriate American Petroleum Institute API Symbol on the container Oil type and capacities Engine Type API Capacity quart liter GM 3 0 SJ or SH 4 5 4 25 Recommended Viscosity Engine Temp C Temp F...

Page 39: ... not recommended to add coolant directly to the radiator unless a large quantity of coolant must be added When removing the radiator cap make sure the engine is cool and turn the cap slowly to allow any residual pressure to be safely vented before completely removing A low radiator level or a system that requires frequent filling is an indication of a coolant leak and you should have the system in...

Page 40: ...llow the engine to cool before removing the radiator cap Removing the radiator cap while the engine is hot may result in scalding hot fluid to be sprayed from the radiator causing severe bodily injury WARNING Antifreeze coolant contains mono ethylene glycol and other constituents which are toxic if taken internally and can be absorbed in toxic amounts on repeated or prolonged skin contact Persons ...

Page 41: ... the transmission in D or F until the sump temperature is between 160º 200ºF 71º 93ºC Note If transmission temperature gauge is not available operate until engine is at normal operating temperature and operate the transmission under load for 1 hour 12 Park the vehicle per warnings listed at the beginning of the procedure 13 Remove the dipstick wipe clean and reinsert into the tube 14 Remove again ...

Page 42: ...edule in this manual for the recommended inspection interval The master cylinder is located in the engine compartment 3 Thoroughly clean the area around the master cylinder before removing the master cylinder cap 4 Remove the cap 5 The fluid in both reservoirs should be within 1 4 inch 6 mm of the shoulder at the front of the reservoir Refer to illustration 1 Park the vehicle on a level surface in...

Page 43: ...l and may not be installed on your vehicle It will be installed close to the air filter housing The filter monitor keeps track of the air filter condition As the filter ages a red indicator ring will descend into the viewing window It is time to replace the filter when the window is all red Push the button on top of the monitor to reset Replacing the air filter should be performed by a qualified t...

Page 44: ...set within a few seconds There will be an audible click every time the breaker opens and closes If you here a clicking sound from the circuit breakers then you should immediately pull to the side of the road out of traffic and shut the vehicle off Refer repairs to a qualified technician ID Size Amps Function 1 10 Ignition 2 10 Dash gauges Reverse lights 3 10 Brake lights Turn lights 4 10 Horn 5 15...

Page 45: ... the battery terminals and always thoroughly wash hands afterservicing the batteries A battery is a live electrical source It cannot be disconnected or neutralized Do not drop any tool or conductive object onto the battery Aconductive object that comes in contact with the battery terminals will initiate a short circuit of the battery This could cause the battery to explode resulting in severe bodi...

Page 46: ...aning the battery 6 Check the electrolyte level in all battery cells If low fill to the correct level with distilled water using part number 77 201 00 battery filler Never add additional battery electrolyte to the batteries 7 Remove the blocks from the wheels and test drive Charging A dead battery may be a result of a faulty battery or charging system If you have a dead battery then refer charging...

Page 47: ... tread increases the risk of loosing control of the vehicle due to hydroplaning on a wet road surface It also increases the risk of a flat tire due to road debris Extreme tire wear can result in sudden tire failure and loss of control of the vehicle Refer to the maintenance schedule in this manual for the recommended tire inspection interval Minimum recommended tread depth is 1 16 inch 1 5 mm Depe...

Page 48: ... wheels 13 Wheel nuts shall be checked for tightness after first 100 miles or 24 hours of operation 1 Park the vehicle on a hard level surface off of any main road or highway 2 Turn the engine OFF 3 Place the shift lever in Park or Neutral if Park is not available 4 Set the park brake 5 Block the wheels on the opposite side of the tire to be changed WARNING When lifting the vehicle always use a ho...

Page 49: ...can result in explosion of the tire wheel assembly causing severe bodily injury or death WARNING Never mix tire types tire sizes speed ratings or load capacity Only use the tire types and sizes approved for use on this model Contact your authorized Taylor Dunn dealer to confirm approved tire types and sizes Mixing tires or installing a tire that is not approved may Cause handling problems with the...

Page 50: ...tion Do not use any abrasive cloths or cleaners Finish with a quality automotive wax to preserve the finish of your vehicle Cleaning the Seat Belts Clean the safety belts with any mild soap solution that is recommended for cleaning upholstery or carpets Do not bleach or dye the belt webbing because this may weaken it Under Carriage For long life it is important to keep the under carriage of the ve...

Page 51: ...this manual Engine GM 3 0L Transmission C6 3 Speed Automatic Fuel System LPG Cooling System 50 50 mixture of DexCool Long Life coolant and water Electrical System 12 Volt negative ground Drive Axle Helical gearing primary reduction into standard hypoid ring and pinion secondary reduction Suspension Leaf spring front and rear Brakes Rear Wheel Hydraulic Disc with Hand Operated Parking Brake Front W...

Page 52: ...ure 17 Light Switch 17 M Maintenance Battery 45 Pre Operation Inspection 35 Schedule 37 Severe Duty 37 Visual Inspection 35 MIL Light 17 Modifications 11 12 Monitor Air Filter 43 O Operator Training 10 16 OPS 8 P Parking 29 Parking Brake 19 20 Pedal Foot Brake 19 Throttle 19 Pre Operation Inspection 35 R Replacement Parts 12 Returning to Service 32 S Seat Belts 23 Cleaning 50 Lap Belt 24 Maintenan...

Page 53: ...Page 53 Tiger CUB Operator Manual MT 030 60C C ...

Page 54: ...Page 54 Tiger CUB Operator Manual MT 030 60C C ...

Page 55: ... monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passeng...

Page 56: ...Page 56 Tiger CUB Operator Manual MT 030 60C C Taylor Dunn Mfg 2114 W Ball Rd Anaheim CA 92804 800 688 8680 714 956 4040 FAX 714 956 0504 Visit our Web site www taylor dunn com ...

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