Page 37
Tiger CUB Operator Manual
MT-030-60C-C
Maintenance Schedule
Most of these items shall only be performed by a
qualified technician. Refer to the vehicle, engine,
or transmission service manual for details.
Problems found during an inspection shall be
repaired before the vehicle is put back into
service.
First 15 hours
•
Re-torque wheel nuts.
•
Inspect all hardware for tightness.
•
Adjust front wheel bearings.
Every Week
•
All daily items plus the following:
•
Check all tires tread for debris.
Every Month or 150 hours
•
All weekly items plus the following:
•
Engine coolant level.
• Change drive axle oil (first 150 hours only, then
1000 hours)
•
Clean radiator exterior.
•
Inspect/Adjust front wheel bearings.
•
Wash and clean battery and terminals
• Check battery fluid level.
•
Check all tires air pressure.
• Change transmission filter (first 150 hours then
every 2000 hours).
Every 3 Months or 500 hours
•
All monthly items plus the following:
•
Inspect/Adjust fan/accessory belts.
• Inspect air filter, replace as required.
• Inspect brake fluid level.
• Inspect hydraulic fluid levels (power steering).
• Inspect transmission fluid level.
•
Lubricate chassis.
•
Change engine oil.
•
Adjust service and park brake.
•
Inspect wheel bearings
•
Check starter interlocks for proper operation.
•
Re-torque the wheel nuts.
•
Inspect and tighten all power electrical
connections.
• Inspect all hardware for tightness (first 500 hours
then every 1,000 hours).
Every 6 Months or 1,000 hours
•
All 3 month items plus the following:
•
Inspect all hardware for tightness
•
Tighten all electrical connections.
•
Inspect wiring for cracks, fraying, wear.
•
Inspect engine cooling and/or heater hoses.
•
Inspect steering king pins.
•
Align the front end.
Every Year or 2,000 hours
•
All 6 month items plus the following:
•
Inspect spark plugs.
• Change hydraulic fluid and optional filter (power
steering).
• Change fuel filters.
•
Change drive axle oil.
•
Clean and repack front wheel bearings, change
seals.
•
Test radiator cap.
• Flush and replace the brake fluid.
•
Inspect service brakes for wear.
•
Test battery and alternator.
•
Inspect all suspension bushings.
•
Inspect the chassis for damage.
•
Rotate tires.
Every 2 Years or 4,000 hours
•
All yearly items plus the following:
•
Change engine coolant.
•
Inspect/test fuel injectors.
•
Replace spark plugs and cables..
•
Inspect/clean PCV valve.
•
Replace fan/accessory belts.
•
Inspect water pump for leaks.
•
Inspect engine mounts
•
Inspect parking brake for wear.
Maintenance Guidelines for Severe
Duty Applications
The above maintenance schedule is based on the average
typical application. If the vehicle is operated under “severe
conditions”, service procedures shall be conducted
more frequently than specified. The frequency of service
under severe conditions is determined by the use of the
vehicle. The owner/operator must evaluate the operating
environment to determine the increase in maintenance
frequency.
In addition, the entire vehicle shall be inspected monthly
for signs of damage.
The following list is meant as a guide and is not all-inclusive
of a “severe duty” application.
•
Operation in excess of 150 hours per month.
•
Extreme temperature.
•
Bumpy, dusty, or ill maintained roads.
•
Excessively wet areas.
•
Corrosive or contaminated areas.
•
Frequent loading of the vehicle at or near capacity.