Appendixes
Appendixes
Appendix A
Page 2
APPENDIX A: SPECIAL TOOLS
DESCRIPTION
PURPOSE
PART NUMBER
Pinion Seal Installation Tool
Used to install the pinion seal on all chain drive trucks with
the band style brake or the speed sensor on the chain case
cover.
43-201-50
Chain Case Centering Tool
Used to center the chain case on the pinion shaft on all chain
drive trucks with the band style brake or the speed sensor
on the chain case cover. Includes instructions.
41-532-50
Test Light
Used for testing electrical circuits. Powered by the truck
batteries, switchable for 12, 24, 36, and 48 volts.
62-027-00
Accelerator Test Harness
Used to test the solid state accellerator module part number
series 62-033-XX.
62-027-31
PMC Test Kit
Includes 62-027-00, 62-027-31, and supplementary
troubleshooting manual M3-001-06. For controllers
equipped with pins labeled KSI and #2 only.
62-027-60
Curtis® PMC Handheld
Programmer
Used to test and program the 62-215-00 PMC speed control
used on early model C4-25 Huskey.
62-027-10
GE® EV1 Analyzer
Used to test the GE® EV1 speed control.
62-027-20
PMT/C Meter Reset Module
Used to reset the PMT/C maintenance meter after a
maintenance is completed.
96-500-43
Sevcon® Handset Analyzer
(read only)
Used to test the Sevcon® control systems and reset the
Smart View display (includes instructions).
62-027-61
Sevcon® Handset Analyzer
with Speed Adjust Capability
Same as 62-027-61 (above) plus allows a limited range of
speed adjustment.
62-027-62
Disc Brake Boot Installation
Tool
Used to install the rubber boot on all disc brake bodies.
41-350-13
Pin Removing Tool
Used to remove pins and sockets from AMP connectors.
75-440-55
Pin Removing Tool
Used to remove pins and sockets from MOLEX connectors.
75-442-55
Hydrometer
Used to check the specific gravity of battery electrolyte.
77-200-00
Battery Filler
Used to safely add water to batteries.
77-201-00
Retaining Plate Depressor
Used to hold down the retaining plate when disassembling
the steering gear on trucks equipped with the tilt steering.
96-500-39
Fork Collar Weld Jig
Used when replacing the fork collar on models MX-600 and
SS5-36.
96-500-40
Secondary Sheave Holder
Used to hold the secondary sheave (pulley) from turning on
models R6-80 and B6-10 with the Yamaha drive.
96-500-14
Solder Kit For Field Stud
Used to solder the aluminum field wire to the field stud. For
use on motors with soldered connections only.
70-210-63
Pinion Gear Holding Tool
Used to align the Pinion Gear and Case during assembly and
disassembly.
96-500-42
Summary of Contents for SC-011-59
Page 2: ......
Page 14: ...TAYLOR DUNN ...
Page 28: ...TAYLOR DUNN ...
Page 44: ...TAYLOR DUNN ...
Page 52: ...TAYLOR DUNN ...
Page 53: ...TABLE OF CONTENTS Throttle Linkage Adjustments 2 Throttle Linkage ...
Page 62: ...TAYLOR DUNN ...
Page 81: ...Transmission Transmission Page 19 ...
Page 82: ...Transmission Transmission Page 20 EXPLODED VIEW ...
Page 96: ...TAYLOR DUNN ...
Page 118: ...TAYLOR DUNN ...
Page 150: ...TAYLOR DUNN ...
Page 152: ...Illustrated Parts Parts Page 2 Front Axle ...
Page 154: ...Illustrated Parts Parts Page 4 Front Tire ...
Page 156: ...Illustrated Parts Parts Page 6 Front Fork 7 10 Fork Collar in frame 1 2 4 5 5 4 3 6 ...
Page 158: ...Illustrated Parts Parts Page 8 Steering Linkage SC ...
Page 160: ...Illustrated Parts Parts Page 10 Steering Linkage AN ...
Page 164: ...Illustrated Parts Parts Page 14 Throttle Linkage 3 1 2 4 5 6 6 6 7 8 8 9 10 9 10 ...
Page 174: ...Illustrated Parts Parts Page 24 Power Traction ...
Page 176: ...Illustrated Parts Parts Page 26 Differential ...
Page 178: ...Illustrated Parts Parts Page 28 Brake ...
Page 180: ...Illustrated Parts Parts Page 30 Rear Axle ...
Page 182: ...Illustrated Parts Parts Page 32 Rear Tires 10 Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 ...
Page 184: ...Illustrated Parts Parts Page 34 Control Panel standard ...
Page 186: ...Illustrated Parts Parts Page 36 Control Panel 40 bed ...
Page 188: ...Illustrated Parts Parts Page 38 Instruments Gauges Model SC shwon Model SC shwon ...
Page 190: ...Illustrated Parts Parts Page 40 Batteries Main positive Main negative 1 1 1 2 2 3 3 3 4 5 6 7 ...
Page 192: ...Illustrated Parts Parts Page 42 Decals ...
Page 196: ...Illustrated Parts Parts Page 46 Miscellaneous Frame and Body AN ...
Page 198: ...TAYLOR DUNN ...