Table of Contents
Replace the Master Cylinder .................... 24
Repair the Master Cylinder ....................... 26
Suspension
Replace the Rear Springs ......................... 2
Replace the Front Springs ....................... 3
Replace the Spring Bushings .................. 5
Replace the Shocks .................................. 6
Tires and Wheels
Tire Inflation .............................................. 2
Tire Inspection .......................................... 2
Replace the Tire/Wheel ............................. 3
Repair the Tire (pneumatic) ..................... 4
Replace the Tire (pneumatic) .................. 5
Battery Service
Cleaning .................................................... 2
Testing (non-maintenance free) ............... 3
Testing (maintenance free) ....................... 4
Watering (non-maintenance free) ............ 5
Storage and Returning to Service ........... 6
Storage ................................................................... 6
Returning to Service ............................................... 7
Wire Diagrams
Serial Number 157990 to 999999 ............. 2
Illustrated Parts List
FRONT AXLE & BRAKES
2
FRONT AXLE & BRAKES (CONT’D)
4
STEERING GEAR
6
DRAG LINK
6
FRONT SUSPENSION
8
REAR SUSPENSION
10
PARKING BRAKE LINKAGE
12
FOOT BRAKE LINKAGE
14
MASTER CYLINDER
14
REAR BRAKES
16
BRAKE LINES AND HOSES
18
ACCELERATOR PEDAL LINKAGE
20
SHIFTING LINKAGE
22
DANA DRIVE
24
ENGINE AND MOUNT
26
EXHAUST
28
ENGINE SERVICE PARTS
30
FUEL TANK AND LINES
32
INSTRUMENT PANEL
34
FRAME
36
DECALS/WARNING LABELS
38
ELECTRICAL SYSTEM
40
APPENDIX A-Special Tools
Appendix B: Standard Hardware
Suggested Torque Limits
Hardware Identification ............................ 2
Standard Head Markings ........................................ 2
Hex Bolts ................................................................ 2
Other Bolts ............................................................. 2
Hex Nuts ................................................................. 3
Hex Lock Nuts (stover) ........................................... 3
Other Nuts .............................................................. 3
Suggested Torque Values
(non-critical hardware) ....................... 4
Suggested Torque Values
(critical hardware) ............................... 5
Appendix C
Brake Lining Handling Precautions ......... C-2
Summary of Contents for BG-015-00
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