Maintenance, Service and Repair
Maintenance
Page 2
MAINTENANCE GUIDELINES
Periodic maintenance and service must be performed on this vehicle. Failure to
complete these scheduled maintenance and service procedures can result in
severe bodily injury and/or property damage. It is the owner and/or operators
responsibility to insure that proper service and maintenance is performed on
the vehicle, described in this manual.
Read and follow all of the guidelines listed below. Failure to follow these
guidelines may result in severe bodily injury and/or property damage.
Before starting
any repairs:
1. Make sure the key-switch is in the “OFF” position, then remove the key.
2. Place the Shift Lever in the neutral position.
3. Set the park brake.
4. Place blocks under the front wheels to prevent vehicle movement.
5. Disconnect the main positive and negative cables at the battery.
•
Avoid fire hazards and have fire protection equipment present in the work area. Conduct vehicle
performance checks in an authorized area where safe clearance exists.
•
Before starting the vehicle, follow the recommended safety procedures in Section 2, “Safety Rules
and Operational Information.”
•
Ventilate the work area properly.
•
Regularly inspect and maintain in a safe working condition, brakes, steering mechanisms, speed
and directional control mechanisms, warning devices, lights, governors, guards, and safety
devices.
•
Inspect and maintain battery limit switches, protective devices, electrical conductors, and
connections in conformance with Taylor-Dunn’s
®
recommended procedures.
•
Keep the vehicle in clean condition to minimize fire hazards and facilitate detection of loose or
defective parts.
•
Do not use an open flame to check level or leakage of battery electrolyte.
• Do not use open pans of fuel or flammable fluids for cleaning parts.
•
Only properly trained and authorized technicians should perform maintenance or repairs to this
vehicle.
Summary of Contents for BG-015-00
Page 2: ......
Page 32: ...TAYLOR DUNN...
Page 33: ...Shift Linkage Contents Adjustment 2...
Page 69: ...Maintenance Service and Repair Steering Page 23 Exploded View of Steering Gear...
Page 70: ...TAYLOR DUNN...
Page 108: ...TAYLOR DUNN...
Page 116: ...TAYLOR DUNN...
Page 120: ...TAYLOR DUNN...
Page 128: ...4 8 Section 4 Illustrated Parts FRONT SUSPENSION 2 3 4 5 6 9 8 7 1...
Page 130: ...4 10 Section 4 Illustrated Parts REAR SUSPENSION 2 3 4 5 1 6 7...
Page 136: ...4 16 Section 4 Illustrated Parts REAR BRAKES 1 2 3 5 6 9 7 10 8 4 11...
Page 138: ...4 18 Section 4 Illustrated Parts BRAKE LINES AND HOSES...
Page 144: ...4 24 Section 4 Illustrated Parts DANA DRIVE Fill and Inspection Plug 1 2 3 4 5 6...
Page 146: ...4 26 Section 4 Illustrated Parts ENGINE AND MOUNT 1 2 3 5 6 19 8 7 18 11 10 9 1 2 3 4 5 6 1 4...
Page 150: ...4 30 Section 4 Illustrated Parts ENGINE SERVICE PARTS ILLUSTRATION IS NOT AVAILABLE...
Page 152: ...4 32 Section 4 Illustrated Parts FUEL TANK AND LINES ILLUSTRATION IS NOT AVAILABLE...
Page 154: ...4 34 Section 4 Illustrated Parts INSTRUMENT PANEL 1 3 4 5 7 1 6 8 9 10 2 2...
Page 156: ...4 36 Section 4 Illustrated Parts FRAME 2 3 4 8 6 1 10 11 13 12 9 3 7 5...
Page 158: ...4 38 Section 4 Illustrated Parts DECALS WARNING LABELS 2 3 4 9 7 1 11 12 13 10 6 8 5...
Page 160: ...4 40 Section 4 Illustrated Parts ELECTRICAL SYSTEM Illustration not available...
Page 162: ...TAYLOR DUNN MFG...
Page 163: ...APPENDIX A Special Tools...
Page 170: ...TAYLOR DUNN...
Page 171: ...Appendix C...
Page 173: ......