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Electrical Troubleshooting
Charger Troubleshooting
Page 2
OPERATING INSTRUCTIONS AND THEORY OF OPERATION
The Lestronic II
®
chargers are designed as semiautomatic chargers. The Lestronic II
®
charger turns itself
on when the “built- in” charger is plugged into the wall outlet, or when the “portable” charger is plugged into
the batteries. As the battery charges, the battery voltage rises. The charger periodically checks the battery
voltage and compares it to the previous reading. When the battery voltage stops rising a predetermined
amount, then the batteries are no longer accepting a charge and the charger shuts off. The charger will not
start again unless the AC cord on a “built-in” charger is disconnected from the wall outlet, or the DC plug on
a portable charger is disconnected from the batteries.
The charger does not check the current state of charge when it is plugged in, it assumes that the batteries
require charging when it is connected. For this reason, it is recommended to discharge the batteries
approximately 50% (1175-1200 as indicated on a hydrometer) before connecting the charger. If the charger
is connected before the batteries are discharged 50%, the batteries may enter an overcharge state before
the charger can sense that the batteries are no longer accepting a charge. This could result in overcharging
and damaging the batteries.
The relay that operates the charger is powered by the batteries being charged. If the voltage on the
batteries to be charged is less than approximately 65% of the rated charger DC voltage, the relay will not
pick up and the charger will not turn on. In this situation, a manual charger would have to be used to bring
the battery voltage up so that the Lestronic
®
charger can sense that they are connected and turn itself on.
Typical Charger Internal Wire Diagram
Not all chargers are equipped
with the lockout relay
Summary of Contents for B0-T48-48 Taylor Truck T48
Page 2: ......
Page 4: ......
Page 10: ......
Page 11: ...INTRODUCTION Operator and Maintenance Manual...
Page 16: ...INTRODUCTION PAGE vi MB T48 01...
Page 17: ...SECTION 1 Vehicle Description and Specifications...
Page 23: ...SECTION 2 Safety Rules and Operational Information...
Page 37: ...SECTION 3 Maintenance and Service Procedures...
Page 43: ...SECTION 3 PAGE 7 MB T48 01 Hydraulic Disc Brakes...
Page 52: ...SECTION 3 PAGE 16 MB T48 01 PARKING BRAKE...
Page 54: ...SECTION 3 PAGE 18 MB T48 01 FRONT AXLE AND YOKES...
Page 70: ...SECTION 3 PAGE 34 MB T48 01...
Page 71: ...SECTION 3 PAGE 35 MB T48 01 DRIVE SERVICE...
Page 87: ...SECTION 3 PAGE 51 MB T48 01 SPEED CONTROLLER...
Page 89: ...SECTION 3 PAGE 53 MB T48 01 DRIVE MOTOR...
Page 97: ...SECTION 3 PAGE 61 MB T48 01 BATTERY...
Page 102: ...SECTION 3 PAGE 66 MB T48 01...
Page 150: ...Electrical Troubleshooting Section 4 Page 37...
Page 154: ...SECTION 5 PAGE 4 MB T48 01 1 2 3 4 STEERING SLEEVE ASSEMBLY 5 1 5...
Page 156: ...SECTION 5 PAGE 6 MB T48 01 FRONT SUSPENSION 1 5 6 3 4 2 5...
Page 158: ...SECTION 5 PAGE 8 MB T48 01 1 2 3 4 DRAG LINK 2 5 1 5...
Page 160: ...SECTION 5 PAGE 10 MB T48 01 STEERING GEAR 1 2 3 4 5 6 11 12 13 15 17 16 14 10 9 8 7...
Page 162: ...SECTION 5 PAGE 12 MB T48 01 STEERING COLUMN ASSEMBLY 1 2 3 4 5 6 7 9 8 12 10 11 13 14...
Page 164: ...SECTION 5 PAGE 14 MB T48 01 MASTER CYLINDER BRAKE LINE HARDWARE AND FRONT BRAKE ASSSEMBLY...
Page 166: ...SECTION 5 PAGE 16 MB T48 01 MASTER CYLINDER 2 3 4 1 5 6 7 8...
Page 168: ...SECTION 5 PAGE 18 MB T48 01 HYDRAULIC DISC BRAKES 1 2 8 6 5 4 3 2 1 1 1 1 3 7 1 0 9 14 1 5 1 6...
Page 170: ...SECTION 5 PAGE 20 MB T48 01 PARK BRAKE LINKAGE 9 8 6 1 1 7 1 2 3 1 1 1 0 4 5...
Page 172: ...SECTION 5 PAGE 22 MB T48 01 1 0 9 8 1 1 7 6 3 2 1 6 4 5 MOTOR...
Page 178: ...SECTION 5 PAGE 28 MB T48 01 CONTROL PANEL 1 2 4 5 6 7 3 8...
Page 180: ...SECTION 5 PAGE 30 MB T48 01 1 2 4 6 8 ELECTRICAL COMPONENTS TYPICAL 10 3 5 9 7 11...
Page 186: ...SECTION 5 PAGE 36 MB T48 01 ACCELERATOR MODULE 1 8 2 3 4 5 6 7...
Page 196: ...SECTION 5 PAGE 46 MB T48 01 1 2 4 3 5 6 DECALS 7...
Page 198: ...SECTION 5 PAGE 48 MB T48 01 HITCH OPTIONS...
Page 200: ...SECTION 5 PAGE 50 MB T48 01...
Page 201: ...SECTION 5A Illustrated Parts List Taylor Truck...
Page 202: ...SECTION 5A PAGE 2 MB T48 01 STANDARD PARTS...
Page 204: ...SECTION 5A PAGE 4 MB T48 01 OPTIONAL PARTS...
Page 206: ...SECTION 5A PAGE 6 MB T48 01 OPTIONAL PARTS...
Page 208: ...SECTION 5A PAGE 8 MB T48 01 OPTIONAL PARTS...
Page 210: ...SECTION 5A PAGE 10 MB T48 01 TOP COVER OPTION PARTS...
Page 212: ...SECTION 5A PAGE 12 MB T48 01 DOOR OPTIONS...
Page 214: ...SECTION 5A PAGE 14 MB T48 01 DECKBOARD OPTIONS...
Page 216: ...SECTION 5A PAGE 16 MB T48 01 BOX WITH DOORS OPTIONS...
Page 218: ...SECTION 5A PAGE 18 MB T48 01 STAKE SIDE OPTIONS...
Page 220: ...SECTION 5A PAGE 20 MB T48 01...
Page 221: ...SECTION 5B Illustrated Parts List ET 3000...
Page 222: ...SECTION 5B PAGE 2 MB T48 01 1 2 7 8 3 4 5 5a 9 11 12 13 14 16 10 STANDARD PARTS 6 18 17 15...
Page 224: ...SECTION 5B PAGE 4 MB T48 01 STANDARD PARTS 3 4 5 6 1 2 Door Latch 9 8 7...
Page 230: ...SECTION 5B PAGE 10 MB T48 01 BOX WITH DOORS OPTIONS...
Page 232: ...SECTION 5B PAGE 12 MB T48 01...
Page 233: ...APPENDIX A Special Tools...
Page 235: ...APPENDIX B...
Page 239: ......