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Electrical Troubleshooting
Section 4
Page 2
Test Equipment Required:
• Digital multimeter (DMM) with diode test function, FLUKE 79 model shown.
• Test harness, Taylor-Dunn #75-089-00
Important Notes and Instructions
• This troubleshooting guide assumes a familiarity with the use of a digital multimeter
including, voltage tests, continuity tests, and diode testing. If you are not familiar with
these types of tests then refer testing to a qualified technician.
• These tests are not intended to locate a problem on an incorrectly wired vehicle.
• Make sure the batteries are in good condition and fully charged before performing any
tests.
• If the vehicle exhibits intermittent problems, it must be in the failed mode for troubleshooting.
If it is running normally when the testing is done then the problem will not be identified.
• Some tests refer to a High/Low switch. The High/Low switch is optional and the vehicle
may not be equipped with this option. If the vehicle is without this option, there is a jumper
bypass installed in place of the switch in the dash.
• All voltage tests are done referenced to battery negative, unless otherwise specified.
•
At the start of each test sequence you will be instructed on how to place the control
switches. While testing, do not change the position of any switches unless instructed to
do so.
DURING ALL TESTS
• After any repairs are made, completely retest vehicle before lowering the drive wheels to
the ground.
Definitions:
• Battery volts = full voltage available at
the batteries at the time of test.
• High: Greater than +4.5 volts
• Low: Less than +1.8 volts
Terminology used:
• The “HOT” side of a switch is the terminal
that the power is connected to.
• The “COLD” side of a switch is the
terminal that the power is switched to.
• FS-1 = Micro-switch in the accelerator
module.
The rear drive wheels may rotate during some of the following tests.
Block the front wheels, raise the rear drive wheels off the ground, and
support the vehicle with jack stands. Failure to do so may cause the
vehicle to move and cause property damage and/or serious bodily injury.
Turn the Key switch OFF then disconnect both of the battery leads during
any maintenance or before disconnecting any electrical component or
wire. Failure to do so may cause severe bodily injury and/or property
damage.
Turn the Key switch OFF BEFORE disconnecting the batteries.
Disconnecting the batteries with the key switch ON may corrupt the
controller programming resulting in a fault code 1 (refer to fault table).
Summary of Contents for B0-T48-48 Taylor Truck T48
Page 2: ......
Page 4: ......
Page 10: ......
Page 11: ...INTRODUCTION Operator and Maintenance Manual...
Page 16: ...INTRODUCTION PAGE vi MB T48 01...
Page 17: ...SECTION 1 Vehicle Description and Specifications...
Page 23: ...SECTION 2 Safety Rules and Operational Information...
Page 37: ...SECTION 3 Maintenance and Service Procedures...
Page 43: ...SECTION 3 PAGE 7 MB T48 01 Hydraulic Disc Brakes...
Page 52: ...SECTION 3 PAGE 16 MB T48 01 PARKING BRAKE...
Page 54: ...SECTION 3 PAGE 18 MB T48 01 FRONT AXLE AND YOKES...
Page 70: ...SECTION 3 PAGE 34 MB T48 01...
Page 71: ...SECTION 3 PAGE 35 MB T48 01 DRIVE SERVICE...
Page 87: ...SECTION 3 PAGE 51 MB T48 01 SPEED CONTROLLER...
Page 89: ...SECTION 3 PAGE 53 MB T48 01 DRIVE MOTOR...
Page 97: ...SECTION 3 PAGE 61 MB T48 01 BATTERY...
Page 102: ...SECTION 3 PAGE 66 MB T48 01...
Page 150: ...Electrical Troubleshooting Section 4 Page 37...
Page 154: ...SECTION 5 PAGE 4 MB T48 01 1 2 3 4 STEERING SLEEVE ASSEMBLY 5 1 5...
Page 156: ...SECTION 5 PAGE 6 MB T48 01 FRONT SUSPENSION 1 5 6 3 4 2 5...
Page 158: ...SECTION 5 PAGE 8 MB T48 01 1 2 3 4 DRAG LINK 2 5 1 5...
Page 160: ...SECTION 5 PAGE 10 MB T48 01 STEERING GEAR 1 2 3 4 5 6 11 12 13 15 17 16 14 10 9 8 7...
Page 162: ...SECTION 5 PAGE 12 MB T48 01 STEERING COLUMN ASSEMBLY 1 2 3 4 5 6 7 9 8 12 10 11 13 14...
Page 164: ...SECTION 5 PAGE 14 MB T48 01 MASTER CYLINDER BRAKE LINE HARDWARE AND FRONT BRAKE ASSSEMBLY...
Page 166: ...SECTION 5 PAGE 16 MB T48 01 MASTER CYLINDER 2 3 4 1 5 6 7 8...
Page 168: ...SECTION 5 PAGE 18 MB T48 01 HYDRAULIC DISC BRAKES 1 2 8 6 5 4 3 2 1 1 1 1 3 7 1 0 9 14 1 5 1 6...
Page 170: ...SECTION 5 PAGE 20 MB T48 01 PARK BRAKE LINKAGE 9 8 6 1 1 7 1 2 3 1 1 1 0 4 5...
Page 172: ...SECTION 5 PAGE 22 MB T48 01 1 0 9 8 1 1 7 6 3 2 1 6 4 5 MOTOR...
Page 178: ...SECTION 5 PAGE 28 MB T48 01 CONTROL PANEL 1 2 4 5 6 7 3 8...
Page 180: ...SECTION 5 PAGE 30 MB T48 01 1 2 4 6 8 ELECTRICAL COMPONENTS TYPICAL 10 3 5 9 7 11...
Page 186: ...SECTION 5 PAGE 36 MB T48 01 ACCELERATOR MODULE 1 8 2 3 4 5 6 7...
Page 196: ...SECTION 5 PAGE 46 MB T48 01 1 2 4 3 5 6 DECALS 7...
Page 198: ...SECTION 5 PAGE 48 MB T48 01 HITCH OPTIONS...
Page 200: ...SECTION 5 PAGE 50 MB T48 01...
Page 201: ...SECTION 5A Illustrated Parts List Taylor Truck...
Page 202: ...SECTION 5A PAGE 2 MB T48 01 STANDARD PARTS...
Page 204: ...SECTION 5A PAGE 4 MB T48 01 OPTIONAL PARTS...
Page 206: ...SECTION 5A PAGE 6 MB T48 01 OPTIONAL PARTS...
Page 208: ...SECTION 5A PAGE 8 MB T48 01 OPTIONAL PARTS...
Page 210: ...SECTION 5A PAGE 10 MB T48 01 TOP COVER OPTION PARTS...
Page 212: ...SECTION 5A PAGE 12 MB T48 01 DOOR OPTIONS...
Page 214: ...SECTION 5A PAGE 14 MB T48 01 DECKBOARD OPTIONS...
Page 216: ...SECTION 5A PAGE 16 MB T48 01 BOX WITH DOORS OPTIONS...
Page 218: ...SECTION 5A PAGE 18 MB T48 01 STAKE SIDE OPTIONS...
Page 220: ...SECTION 5A PAGE 20 MB T48 01...
Page 221: ...SECTION 5B Illustrated Parts List ET 3000...
Page 222: ...SECTION 5B PAGE 2 MB T48 01 1 2 7 8 3 4 5 5a 9 11 12 13 14 16 10 STANDARD PARTS 6 18 17 15...
Page 224: ...SECTION 5B PAGE 4 MB T48 01 STANDARD PARTS 3 4 5 6 1 2 Door Latch 9 8 7...
Page 230: ...SECTION 5B PAGE 10 MB T48 01 BOX WITH DOORS OPTIONS...
Page 232: ...SECTION 5B PAGE 12 MB T48 01...
Page 233: ...APPENDIX A Special Tools...
Page 235: ...APPENDIX B...
Page 239: ......