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Brakes
Page 57
MB-248-18
B0-248; B0-254; BT-248; BT-280 (36v & 48v)
REBUILD DISC BRAKE BODY
This procedure assumes that the component has been
removed from the vehicle. Refer to the component
assembly removal instructions for details and warnings
regarding the removal and installation procedure.
1: Pull the pistons out of the brake body.
2: Remove the piston rubber boot.
3: Remove the piston o-ring from inside of the brake
body.
4: Inspect and replace parts as required.
5:
Lubricate the brake parts with clean brake fluid
from a sealed container.
6:
Install the O-rings into the brake body. Make sure
that the O-rings are installed into the second
groove and that they are not twisted (Fig 1).
7: Using tool #41-350-13 (optional), slide the rubber
boots onto the pistons as shown. The boot should
be hanging off of the end of the piston (Fig 2).
8: Insert the rubber boot/piston into the brake body
making sure that the boot is properly seated in
the groove (Fig 3).
9: Press the pistons all the way down into the brake
body making sure that the boot seats properly
into the upper groove on the piston.
10:
Install any fittings or plugs that were removed
from the brake body using teflon tape thread
sealant.
11: If the brake body assembly is not to be
immediately installed onto a vehicle, plug
the brake hose fitting hole to prevent any
contaminates from entering the brake body.
Figure 1
Figure 2
Figure 3
WARNING
This section is one section of a complete service
manual. Before starting any procedure, read all
warnings and instructions that are located in the
Service Guidelines chapter.
WARNING
The pistons are very fragile. If the piston is
damaged it must be replaced. Failure to replace
a damaged piston could lead to brake failure
and result in property damage and/or severe
bodily injury.
Summary of Contents for B0-248-36
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Page 94: ...Replacement Parts Page 94 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v AXLE ASSEMBLY FRONT...
Page 124: ...Replacement Parts Page 124 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v Fiberglass Cab...
Page 126: ...Replacement Parts Page 126 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v Dump Bed...
Page 134: ...Replacement Parts Page 134 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v MOTOR...
Page 138: ...Replacement Parts Page 138 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v...
Page 140: ...Replacement Parts Page 140 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v STEERING GEAR...
Page 142: ...Replacement Parts Page 142 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v STEERING LINKAGE...
Page 146: ...Replacement Parts Page 146 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v SUSPENSION REAR...
Page 148: ...Replacement Parts Page 148 MB 248 18 B0 248 B0 254 BT 248 BT 280 36v 48v WHEELS AND TIRES...