Maintenance, Service, and Repair
Brakes
Page 9
Do not ingest brake fluid or allow contact
with skin or eyes. Always wear protective
clothing and a face shield when working
with or around brake fluid.
SKIN CONTACT
Flush area immediately with water for
several minutes. If a rash or skin irritation
develops, get medical attention
immediately.
EYE CONTACT
Immediately flush the eye with water for
15 minutes and call physician.
INGESTION
Get medical attention immediately.
•
Only use DOT 3 brake fluid from a new
sealed container.
•
DOT 3 brake fluid is corrosive and will
damage paint finishes.
•
Dispose of brake fluid in accordance with
local state and federal regulations.
•
Read and follow all warnings on the
brake fluid container.
FLUSH THE BRAKE SYSTEM
Always use a lifting strap, hoist, and jack
stands, of adequate capacity to lift and
support the vehicle. Failure to use lifting
and support devices of rated load capacity
may result in severe bodily injury.
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Confirm the electric park brake is set.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and
negative cables at the batteries.
NOTE: Hydraulic brakes are optional.
6. Raise the rear wheels off of the ground and support
with jack stands.
7. If equipped with front brakes, raise the front wheels
off of the ground and support with jack stands.
8. Release the park brake.
9. Remove both rear wheels and, if equipped with
front brakes, the front wheels. Refer to
Tires and
Wheels
section for information regarding
removing the wheels.
10. Remove the wheel cylinders from each axle. Refer
to
Replace the Wheel Cylinder
section for
information regarding removing the wheel cylinder.
11. Attach a clear hose to the bleeder valve on each
of the wheel cylinders and route the hoses into a
container for waste brake fluid.
12. Position the wheel cylinders so that the bleeder
screw is pointing to the ground and open all bleeder
screws.
13. Pump the master cylinder until all fluid has been
pumped from the brake lines and all wheel
cylinders.
14. Close all bleeder screws.
15. Fill the master cylinder with fluid.
16. Open one of the bleeder screws and pump the
master cylinder until all fluid has been pumped
from the master cylinder and close the bleeder
screw.
17. Repeat the above two steps for each wheel
cylinder.
18. Reinstall the wheel cylinders and bleed the brakes.
Refer to
Bleed the Brakes
for information
regarding bleeding the brakes.
19. Set the park brake.
20. Install the wheels and lower the vehicle to the
ground.
21. Reconnect the main positive and negative cables
at the batteries.
22. Release the park brake and test drive the vehicle.
Summary of Contents for B0-015-00
Page 2: ......
Page 6: ...TAYLOR DUNN...
Page 14: ...Model B 1 00...
Page 30: ...TAYLOR DUNN...
Page 36: ...TAYLOR DUNN...
Page 52: ...TAYLOR DUNN...
Page 66: ...Maintenance Service and Repair Steering Page 14 Exploded View of Steering Gear...
Page 90: ...TAYLOR DUNN...
Page 124: ...TAYLOR DUNN...
Page 130: ...TAYLOR DUNN...
Page 161: ...Wire Diagrams...
Page 194: ...Illustrated Parts PARTS PAGE 10 Front Suspension 4 3 2 1 5 10 6 8 9 7 11 12...
Page 202: ...Illustrated Parts PARTS PAGE 18 Motor 2 3 5 6 4 7 8 1 9 10 Armature 9...
Page 206: ...Illustrated Parts PARTS PAGE 22 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9...
Page 208: ...Illustrated Parts PARTS PAGE 24 Instrument Panel dash...
Page 217: ...Illustrated Parts PARTS PAGE 33 This page intentionaly left blank...
Page 220: ...Illustrated Parts PARTS PAGE 36 Seat Cushions Deck and Lights B 1 50...
Page 222: ...Illustrated Parts PARTS PAGE 38 Seat Cushions Deck and Lights MX 1600...
Page 224: ...Illustrated Parts PARTS PAGE 40 Decals B 1 50 VIEW FROM INSIDE OF COWL 1 2 3 4 5 6 7 8 9...
Page 230: ...Illustrated Parts PARTS PAGE 46 Stake Sides B 1 50 1 2 3 4 5 6 7 8...