TAWI Mobile Order Picker User Manual Download Page 2

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Declaration of Conformity

According to 2006/42/EG Annex IIA

This manual and the Declaration of conformity is only valid when using TAWI authorised tools.

Manufacturer

TAWI AB

Box 10205, Transportgatan 1, 434 23 Kungsbacka, Sweden

Authorised representative

Name:

Company:

Address:

Machine description

Product group:

TAWI Mobile Lifters

Product type:

Serial number vacuum lifter:

Serial number vacuum pump:

Serial number MOP:

Summary of Contents for Mobile Order Picker

Page 1: ...User manual for TAWI Mobile Order Picker Compact...

Page 2: ...is only valid when using TAWI authorised tools Manufacturer TAWI AB Box 10205 Transportgatan 1 434 23 Kungsbacka Sweden Authorised representative Name Company Address Machine description Product group...

Page 3: ...and sound energy levels of noise sources using sound pressure Engineering methods for an essentially free field over a reflecting plane SS EN 61000 6 3 Electromagnetic compatibility EMC Part 6 3 Gene...

Page 4: ...15 Install suction foot 17 Working area 18 5 User instructions 19 Control panel 19 Start lifter 20 Move lifter 21 Raise and lower tower 22 Use lifter 23 Charge battery 25 Change battery pack 27 Clean...

Page 5: ...consequences that may occur if the instructions are not followed Stickers and labels are explained in this chapter and information is provided about directives that TAWI follows This manual and the D...

Page 6: ...emergency stop See Control panel on page 19 Make sure to control and solve any potential errors before resetting the emergency stop Caution The lifter is made for indoor use on an even floor surface U...

Page 7: ...ion concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the lifters Use only TAWI original spare parts The lifte...

Page 8: ...cation plate pump TAWI AB Transportgatan Box 10205 SE 434 23 Kungsbacka SWEDEN www tawi com info tawi se Model Type Serial no Max load Prod year Labels on TAWI Mobile Order Picker Compact Read manual...

Page 9: ...1 09 LOWER RELEASE LOAD This symbol precedes stated max load capacity Never exceed the indicated max load capacity This symbol shows operator handle use Read the manual before using the lifter Warning...

Page 10: ...iness and there is no successor interested in carry on the business the user may perform a modification al teration to a MOP Compact lifter If this is done the modification alteration must be designed...

Page 11: ...rm well for many years TAWI offers a one year limited guarantee excluding transportation charges provided that the lifter has been used under normal working conditions and in accordance with the instr...

Page 12: ...an be equipped with different tools and accessories depending on the user s need This chapter presents an overview description and illustration of the lifter a table containing characteristics of the...

Page 13: ...240 V For 110V use 3 phase charger For 230V use singel phase charger Grounded 50 60 Hz Recommended 8 hours of continuous charge Lift per charge 3 hours constant use Up and down motions of tower 52 68...

Page 14: ...of the lifter so the external fork system is not overloaded Center of gravity The center of gravity of the unit is illustrated below b c Disposition from the left a 575 mm Disposition from the bottom...

Page 15: ...tools and equipment and install the TAWI Mobile Order Picker Compact lifter before first use For more instructions see the movie https www youtube com watch v ppRlJmY7AC0 Unboxing instructions 1 Remov...

Page 16: ...ional 3 Remove the two top boards e and any protecting padding f from the pallet g on top of the forks When the unit is to be unloaded from the pallet or elevated during service the lifter can either...

Page 17: ...ion head Use a torque between 2 3 Nm for the bolts Make sure to use the correct torque for the bolts when installing the suction foot Do not over or undertighten Air leakage may occur otherwise reduci...

Page 18: ...so that the articulating arm can move freely within the permitted working area and thus not be subject to a collision risk Working area The grey area of the illustration below shows the permitted wor...

Page 19: ...lifter Battery status display The battery status is indicated by the number of lit bars in the battery status display The number of flashing bars communicate different messages see Codes on the batter...

Page 20: ...nspections by inhouse maintenance on page 34 and Yearly inspections by TAWI authorised service technician on page 34 1 Press the main switch on the control panel to turn the power on h Response The ba...

Page 21: ...the lifter e 2 Carefully insert the forks of the external fork lift in the fork tunnels 3 Press the transport mode button on the control panel to lower the lifter and allow it to rest on the external...

Page 22: ...be raised to the highest position and secured in locked position during transportation During any moving operation of the lifter the pump must be switched off and the unit must be in transport mode A...

Page 23: ...will automaticly lock in a safe position The lifter is now ready to be moved or switched off b d e b Option 2 Using lifter often and within smaller distances between operations 1 Press the pump switch...

Page 24: ...r on page 22 c Turns on the working light 1 Lower the suction foot towards the load by pressing the handle l The operating handle m and suction foot not showed in picture will always go upwards when r...

Page 25: ...ed Use vacuum power only to handle the load Do not lift the load by hand A load must never be left hanging in top position Never switch the pump off while having a load hanging in the lift Charge batt...

Page 26: ...tlet apply the force at the head of the plug It is recommended to charge the battery in a full cycle however the battery system can be plugged in for a longer period since it cannot be overcharged Uni...

Page 27: ...ont covers b and store them somewhere safe they will need to be reattached later in the process 4 Open the access hatch 5 Insert the power pack quick change support legs c and make sure they are all f...

Page 28: ...rical shock When front leg covers are removed retraction of stabiliser legs will be deactivated This is to prevent unit to be lowerd and tilted backwards by misstake For more instructions see the movi...

Page 29: ...nd reattach them to the access hatch make sure the power pack is secured to the unit and will not come lose 6 Reinstall the front covers i to the unit 7 Retract the stabilisers j by pressing the trans...

Page 30: ...a week more often if the environment requires it 1 Open the service lid and lift out the filter unit a 2 Open the filter unit b 3 Empty the filter unit and remove the filter inset in an upside down or...

Page 31: ...12 2 Place the provided rubber gasket on the mounting position and mount the articulating arm with the six provided bolts use a torque of 24 Nm a 3 Connect the provided electrical cable between the a...

Page 32: ...se order on top of the inner arm c 5 If the position of the articulating arm is changed remenber to turn the pulley system e around so that the operating handle and suction foot can be used properly T...

Page 33: ...damage wear is detected on the lifter this must immediately be reported to TAWI or an authorised TAWI representative The lifter must be taken out of commission and not be used until the damage has bee...

Page 34: ...ake sure that the service inspection date is valid 2 Check all bolts and nuts for damage or wear 3 Check all connecting components clamps between piston and suction head air tube clamps bolts for suct...

Page 35: ...ter inset see Clean vacuum pump filter on page 30 Dirty suction foot filter Clean suction foot filter see Clean suction foot filter on page 30 Suction foot installed incorrectly Remove suction foot an...

Page 36: ...rgency stop Foot safety switch has tripped Disengage foot safety switch Batteries need charging Charge batteries according to manual See Charge battery on page 25 Batteries are drained Change batterie...

Page 37: ...ode follows a preset period of inactivity the function is there to save the battery Restart the lifter G N A H Controller fault Make sure all controller connections are secure J N A K An excessive vol...

Page 38: ...duced by the manufacturers and specified below Product TAWI Mobile Lifters Manufacturer TAWI AB BOX 10205 434 23 KUNGSBACKA SWEDEN Type of tool special project Serial number The product is tested acco...

Page 39: ...date the inspection record after each yearly inspection Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspect...

Page 40: ...pproval Signed Date for next service Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp...

Page 41: ...pproval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp of approval Signed Next inspection date Date Stamp...

Page 42: ...from power to lock 13 610933 671922 610933 671922 Filter inset 14 9080007 Air hose 15 9080008 Actuator switch kit 16 9080009 Hinge kit 17 9050007 Coil cable from tower to control box 18 9080010 Gaske...

Page 43: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 21 20 22 23 18...

Page 44: ...Fuse 250A N1 1 Motor vacuum pump M2 M3 2 Actuator for tower M4 M5 2 Actuator for parking legs H1 1 Buzzer SR1 1 Start relay vacuum pump LS1 LS2 2 Limit switch parking actuator LS3 LS4 2 Limit switch s...

Page 45: ......

Page 46: ...TAWI AB Box 102 05 Transportgatan 1 434 23 Kungsbacka Tel 46 0 300 185 00 Fax 46 0 300 189 90 info tawi com...

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