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TATA Motors Safari 2.2 VTT Dicor, Owner'S Manual

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TATA Motors Safari 2.2 VTT Dicor Owner'S Manual Download Page 107

97

V E H I C L E   S P E C I F I C A T I O N S

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Engine

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Clutch

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Gear box

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Transfer case

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Rear axle

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Front axle

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Steering

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Brakes

•

Frame

•

Suspension

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Wheels & Tyres

•

Fuel tank

•

Body

•

Electrical system

 

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Performance

•

Dimensions

•

Passenger capacity

•

Luggage space

•

Weights

This section give information on specification of various aggregates
fitted on TATA SAFARI vehicles.

Summary of Contents for Safari 2.2 VTT Dicor

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Page 3: ...i 2 2 ari 2 2 ari 2 2 ari 2 2 ari 2 2 VTT DICOR VTT DICOR VTT DICOR VTT DICOR VTT DICOR 4x2 4x4 Owner s Manual PASSENGERVEHICLEBUSINESSUNIT MUMBAI PUNE This owner s manual should be considered as a pe...

Page 4: ...2...

Page 5: ...vice Set up Addresses A 1 1 Foreword 5 2 24x7 On Road Assistance 5a 3 Important information for owners 6 4 Environmental Protection 8 5 Warranty 10 6 Location of Chassis Aggregate Identification Numbe...

Page 6: ...4...

Page 7: ...as per recommended schedule we have a widespread network of dealers and service centres The list is included in this book for your convenience Should you need any special assistance please call on our...

Page 8: ...e of genuine parts designed and manufactured to our exacting standards are the best way to maintain your vehicle inpeakoperatingcondition Pleasedonotusesubstitutes They always prove costlier in the lo...

Page 9: ...e bonnet and put on the hazard warning signal Place the caution sign supplied with the vehicle approx 3 m from the vehicle in the direction of on coming traffic Dear Customer It is our responsibility...

Page 10: ...customers in actuals in cash II The 24x7 On Road Assistance Program coverage as indicated above during the extended warranty period of your vehicle is up to a maximum of 3 events for 18 12 months ext...

Page 11: ...nding on the traffic density time of the day The reach time indicated does not account for delays due to but not limited to acts of God laws rules regulations for time being in force orders of statuto...

Page 12: ...ssession of the vehicle to verify these items when delivery is taken back by them Claim for loss of or damage to items if any should be taken up with ASP directly TATA MOTORS shall not be responsible...

Page 13: ...red You are informed what you must or must not do in order to avoid or reduce the risk to yourself and other people NOTICE This is a warning against something which may cause damage to the vehicle or...

Page 14: ...ondition Monitor the vehicle s fuel consumption regularly and if showing rising trend get the vehicle immediately attended at the Company s Authorised Service Outlets ENVIRONMENTAL PROTECTION Switch o...

Page 15: ...or repairs of your vehicle you should pay keen attention to some of the important engine aggregates and wiring harness which greatly affect emission These components are 1 Fuel injection equipments pu...

Page 16: ...ir warranties in respect of such parts Our Dealers TASC s will assist the purchaser in taking up the complaint with the respective manufacturers and their decision on the warranty will be final 5 This...

Page 17: ...ies on our part and we neither assume nor authorise any person to assume on our behalf any other liability arising from the sale of the vehicle or any agreement in relation thereto 9 The buyer shall h...

Page 18: ...ATE IDENTIFICATION NUMBERS LOCATION OF AGGREGATE IDENTIFICATION NUMBERS GEAR BOX NUMBER TRANSFERCASE NUMBER REARAXLENUMBER FRONTAXLENUMBER 1 CHASSIS NUMBER PLATE 2 CAB NUMBER PLATE CHASSIS NUMBER ON F...

Page 19: ...locked from driver side with the key CAUTION You can also lock the door from outside by closing the door with knob pushed in While following the procedure ensure that key is not left inside the vehicl...

Page 20: ...14...

Page 21: ...stem if fitted This section gives you important information about safety features of the vehicle meant for occupant protection Itprovidesinformationontheuseofseat seat belts headrest and seat adjustme...

Page 22: ...SAFARI is equipped with seat belts as a part of occupant restraint system Why Seat Belts Wearing seat belts properly can protect you from being thrown against the inside of the vehicle against other...

Page 23: ...ne It is similar to safety belt used in aeroplanes Make sure that your seat is adjusted to a good driving position and the back of the seat is upright 1 Pull the tongue across your body and insert it...

Page 24: ...se 9 The belts are meant intended for adult occupants only 10 The belts if required should be replaced by Authorised personnel only 11 The belt should not be disassembled If required authorised person...

Page 25: ...ained using the vehicle s seat belt Alsousetheseat beltwhilethechildisintherearseat According toaccidentstatistics thechildissaferwhenproperlyrestrained in the rear seat than in the front seat Child r...

Page 26: ...s are designed to remain closed and stay unlocked in accident This is to facilitate out siderstoopendoorsandevacuateoccupantsintheeventofanaccident Child Lock This is provided on both rear doors and t...

Page 27: ...lyclosedanaudiobeepwillcomeforfewseconds when the key is inserted Head Lamps ON Reminder While leaving the vehicle key out if the head lamps are left on and driver door is opened you will get an audio...

Page 28: ...isibleuntilitisactivated Theactivationdepends upon the severity and direction of frontal collisions Airbags are not designed to activate in rollover rear and side collisions Operation SensorsintheECUd...

Page 29: ...the seat stand near the glove box compartment rest feet or other parts of the body on the dashboardorleanoverneartheglovecompartmentwhen thevehicleismoving Passengershouldalsonotreclinethe seat backw...

Page 30: ...uminates while driving If the air bag system is not attended to when a warning is given it will not function properly in the event of collision or it may deploy unexpectedly The air bag system fitted...

Page 31: ...ergents when cleaning the steering wheel or instrument panel to avoid contamination of the air bag system Wiping with a damp cloth only is recommended Air bags and Bull bars TATAMotorsdonotguaranteeth...

Page 32: ...26...

Page 33: ...lector Steering wheel position adjustment Operating switches This section provides information about various mechanical controls and electrical displays that help you while driving Please read this se...

Page 34: ...l 3 Bonnet Opening Lever 4 Accelerator Pedal 5 Brake Pedal 6 Clutch Pedal 7 Parking Brake 8 Head Lamp Leveling Switch 9 Gear Lever 10 A C Control Switch 11 Operating Switches 12 Glove Box 13 Air Bag f...

Page 35: ...ions Turn the key clockwise for further functions LOCK Steering Locked ACC Accessories ON ON All electricals ON START Enginecrank LOCK You can insert or remove the key only in this position The steeri...

Page 36: ...the START position spring loaded to starttheengine Assoonastheenginestartsreleasetheignitionkeyto ON position NOTICE Do not crank the engine more than 10 secs continuously If the engine does not star...

Page 37: ...f turn indicators This helps in locating the vehicle vehicle search in the parking By pressing unlock push button of remote will unlock all doors and then inserting rotating key in the ignition switch...

Page 38: ...button pressed and then push down the lever fully The parking brake indicator on the instrument panel will go off when the parking brake lever is fully released NOTICE Driving the vehicle with the par...

Page 39: ...C DIAGRAM OF COMBI SWITCH FUNCTIONS ROTARY POSITIONS OF LIGHTING SWITCH LEFTTURN LEFTLANECHANGE NEUTRAL RIGHTLANE CHANGE RIGHTTURN FLICK WIPE SWITCH AUTORETURN LIGHTINGSTALK WIPERSTALK SELECTOR D R I...

Page 40: ...TROL COMBI SWITCH LEVER LEFT Wiper OFF Position Intermittent Wipe Rotate selector to set delay timing for intermittent wipe Slow Wipe Fast Wipe Pull upward for windshield wash and wipe Pull towards dr...

Page 41: ...d direction changes Low beam to High beam and vice versa For High beam flash pull up the lever halfway A Side indicator OFF B Lane change left side indicator Spring Return C Left turn side indicator s...

Page 42: ...4 x 2 4H 4 x 4 High 4L 4 x 4 Low Shifting from 2H to 4H or 4H to 2H Shifting can be done upto speeds 65 kmph Shifting from 4H to 4L or 4L to 4H Shifting to be done on stationary vehicle Important Do...

Page 43: ...ush the lever to unlock the steering column 3 Movethesteeringwheelupordowntothedesireposition Position the wheel such a way that all the instrument panelgaugesandwarninglightarevisible 4 Pull the leve...

Page 44: ...rearfoglamphasthein builttelltaleindicatinglampsforindicatingthefog lampoperation Fuel Tank Flap To open the fuel tank flap press the operating switch The solenoid provided near the fuel tank flap rel...

Page 45: ...ninstrumentpaneltoflash simultaneously to warn the other road users about the hazardous condition of the vehicle CAUTION If lights do not blink or blink rapidly it is an indication of problem in thebl...

Page 46: ...ng knob at the dash board is provided on the central console As and when required head lamp levelling setting is done by rotating the knob to select one of the 3 levels marked on the knob depending up...

Page 47: ...R S A N D I N S T R U M E N T S Instrument Cluster Indicators Gauges This section gives you information on various indicators and gauges provided on the dash board and how to make use of these provis...

Page 48: ...N T S INSTRUMENT CLUSTER Temperature Gauge Speedometer Indicators RPM Meter Right Turn Indicator Left Turn Indicator LCD INSTRUMENT CLUSTER Fuel Gauge Indicators Indicators Mode Knob Set Knob All ind...

Page 49: ...vel in the master cylinder container is low CAUTION Do not drive the vehicle if the brake fluid level indicator remains ON Get the defect rectified High Beam Indicator This light illuminates with the...

Page 50: ...tribution EBD i e the front to rear brake force distribution system is also not working This will lead to the rear wheel lock while braking Avoid sudden hard braking and take the car immediately to th...

Page 51: ...ey is in IGN position and goes OFF when engine is running 2 remains ON in engine running if malfunctioning occurs 3 When SERVICE indicator is ON during running engine performance power deteriorates ma...

Page 52: ...lfunction occurs in the engine emission system Do not drive the vehicle if this indicator remains ON or Flashes Get the problem attended to immediately at a TATA Authorised Service Outlet Driving the...

Page 53: ...n intensity control on instrument panel LCD The instrument panel has an LCD to display the following MainOdometer Non resettable Counts upto 999999 kms TripmeterA Resettable Counts upto 1999 9 kms Tri...

Page 54: ...ter A indication will remain on display eveniftheignitionkeyisremoved Reducedcontrastindisplaymay occuratlowandhightemperatures Display Mode Selector Right side knob Set Control Adjustment Left side k...

Page 55: ...tween minutes and hours 5 Whilethenumbersflashing pressingtheMODEthekeywilladvance thedisplayednumber 6 While the numbers are flashing if no keys are pressed for 5 secs Thenthecurrentvaluedisplayedare...

Page 56: ...the car to the nearest Authorised Service outletfornecessaryattention CAUTION Never remove the radiator pressure cap from radiator when the engine is hot Do not restart the engine until the problem h...

Page 57: ...ray Fuel filler flap Mechanically Operated Fuel Tank Flap Glove box Inside rear view mirror Sun visors Interior roof lights Reverse guiding system Analog Clock Music System MP3 DVD Player Tail Lamp Hi...

Page 58: ...ntlocationsiscontrolledbyairflowdirectioncontrolknobfitted on RH side of A C control panel The air flow switch has five positions for air flow direction Faceposition Air flows to upper parts of body F...

Page 59: ...is for the 4 speed blower Any of the blower speed could be chosen as per requirement The 2 switches at the centre are for A C control as follows Switch A Press for recirculation mode Release for fres...

Page 60: ...ont Windshield and Door Glass Demister To remove frost or ice from the windshield and side windows quickly 1 Start the engine accelerate to warm up 2 Select defrost demisit mode on air flow direction...

Page 61: ...as Express Down A safety locking arrangement has also been provided and can be activated by a push type switch located at the centre below the window switches It has two positions LOCK When switch is...

Page 62: ...nt Adjust the seat before you start driving To adjust the seatforward and backward pull up the lever 3 below the seat cushions front edge Movetheseattothedesiredpositionandreleasethelever Trytomove th...

Page 63: ...ing for LCD monitor while removing the headrestraint Middle Seat 60 40 Middle seat is in 2 parts 60 40 Space for two occupants is at RH side and space for single occupant is at the LH side These seats...

Page 64: ...imply push back the seat base This folding feature gives additional space for keeping luggage Arm Rest cum Cup Holder Armrestcumcupholderisprovidedatthecentreofmiddlepassenger seat backrest To use as...

Page 65: ...on floor below the RHS rear seat To access the tools fold the rear seat forward set aside the floor carpet Rotatethe pinion anticlockwise take outthetools Rotatethepinion clockwise to fit against the...

Page 66: ...mirrors are provided with demister The switch is commonised with Rear windshield demister Cigarette Lighter and Ash Tray Front With ignition switch in ACC position press the cigarette lighter fully in...

Page 67: ...dash board centre panel To open the fuel tank flap press the operating switch The solenoid provided near the fuel tank flap releases the fuel tank flap open To closethefueltankflapjustpushtheflapmanua...

Page 68: ...p Glove Box Glove box is located on the co driver s side of the dashboard The glove box can be locked by the key common for ignition and door The glove box lamp will glow when the glove box lid is ope...

Page 69: ...isor is provided with a vanity mirror CAUTION Alwaysreturnthesunvisortoitsoriginalpositionwhennotrequired It may block driver s vision Interior Roof Lights TherooflamphasthreepositionsON OFFandDOOR Wh...

Page 70: ...mp s Low beam comes ON automatically for approximately 30 seconds to help the car occupant reach his her destination safely If within 15 minutes the car is locked using a remote key the headlamp will...

Page 71: ...ing This helps the driver to get indication of obstacle at rear side of vehicle while reversing How Ultrasonic Reverse Guiding system work Switch on the ignition display in the IRVM will blink once in...

Page 72: ...Zone Slow beep Obstacle between 1 M 0 6 M Amber Zone Fast beep Obstacle between 0 6 M 0 3 M RedZone Continuous beep with STOP display NOTE Insomecases thedisplaymaynotbeassameasthereality due to the...

Page 73: ...es from the obstacle 2 System cannot sense the wire mesh handrail small objects some obstacle which are coming too much below or too much above the bumper level 3 System cannot sense the obstacles lik...

Page 74: ...this system 2 Clean the sensors properly and keep them free from ice dust mud water chewing gum etc for proper working of the system 3 Pleasepracticereverseparkingusingdifferentobstaclesto graspthesys...

Page 75: ...key is in IGN position To get clear view monitor and camera lens should be kept clean For cleaning the camera lens and LCD monitor use moist and dry cotton cloth Formoredetails referUser sManual NOTI...

Page 76: ...for resetting time Music System if fitted The head unit is fitted in the centre console two speakers in front rear door two tweeters in the inner cover of outside rear view mirrors are provided The a...

Page 77: ...ontrols of the monitor are situated below the screen Tail Lamp Thetaillampassemblyincorporatesthefollowing 1 Parking Rearstoplamp 2 RearDirectionindicator 3 ReverseLight 4 Rear fog lamp OR Reflector o...

Page 78: ...68...

Page 79: ...ening bonnet Fuel level check Engine oil level check Engine coolant check Before you start driving you should carry out important checks on yourSafari Pleasereadthissectioncarefullytoknowtheprocedure...

Page 80: ...e The bonnet will pop up slightly 2 Standinginfrontofthevehicle lifttheadditionallockleverlocated under the bonnet centre with a finger and lift the bonnet up The bonnet will rise slowly with assistan...

Page 81: ...Tyre pressure Refer page No 124 Brake clutch fluid level Refer page No 115 ENSURE Gear shift lever in neutral position All switches lamps working SRS ABS Brake fluidlevel indicator and Engine lamp go...

Page 82: ...bonnet B Pull out the dipstick and wipe it with a cloth or paper towel C Insert it all the way back in its tube D Pull out the dipstick and look at the oil level at the end of the dipstick Top up oil...

Page 83: ...t until it stops This will relieve the pressure if any in the cooling system 3 Remove the radiator cap by pushing down and turning anti clockwise 4 The level of coolant should be upto the base of the...

Page 84: ...74...

Page 85: ...imited slip differential Driving in adverse conditions Driving Safety Thissectiongivesyouimportanttipsonhowtostarttheengine how totakecareofturbocharger operationoftransmissionandtransfer case It also...

Page 86: ...ry after 30 seconds NOTICE Afterstartingruntheengineinlowidlespeedforatleast30seconds Do not press accelerator pedal while starting the engine to avoid damagetoturbocharger Stopping the Engine Befores...

Page 87: ...roperly closed you will get a audio warning indicator light as soon as you insert the ignition key in the switch Make sure all doors are properly closed and locked 8 If the seat belts of driver co dri...

Page 88: ...press the clutch pedal fully Do not shift into reverse gear with vehicle moving forward While shifting the gears it is recommended to shift at the speeds given in the table You can get extra braking f...

Page 89: ...ing How ABS works ABS essentially consists of an Electronic Control Unit ECU which reads signals from the sensors fitted to each wheel and identifies the one which is likely to lock Wheels will tend t...

Page 90: ...basic brake system It is activated automatically every time the engine is started If there is a malfunctionthesystem turns off automaticallyindicatedbya ABS warninglamponthedashboard stilltheordinary...

Page 91: ...re on the brake pedal so as not to interrupt the braking action as long as you steer away from the hazard 2 ABS prevents the wheel from locking but it does not increase actual tyre to road grip Hence...

Page 92: ...cle from moving The limited slip differential provided in the rear axle takes care of such situations The clutch lock arrangement provided internally ensures that in case one wheel loses traction and...

Page 93: ...Hto4Hposition 4Hindicator on instrument panel will light up Changing from 2H to 4H can be done at any speed upto 65 km h 40 mph No pressing of clutch pedal is required 3 Shifting from 4H to 2H Turnthe...

Page 94: ...hest possible gear without labouring the engine C Driving with accelerator pedal fully depressed means using excessive fuel D Do not allow engine to labour Change to lower gear when engine no longer r...

Page 95: ...lowing the correct procedure and proceed in the normal manner Your vehicle will move at a slower pace with higher engine RPM in the same gear because of the 4L mode To match your power and speed requi...

Page 96: ...not attempt to start the engine if vehicle gets flooded due to water Tow the vehicle to a safe place TakethevehicletonearestAUTHORISEDWorkshoptocheckentryofwaterincylinders It will also be necessary...

Page 97: ...priate gear so that gear changing in the middle of the climb is not required Changing gears in the middle of the climb can cause loss of momentum and engine stalling Shifting to lower gear has to be d...

Page 98: ...rigid tow bar Avoidusingflexiblecableorropeasyourvehiclemaycrashintotowingvehiclewhen itstopssuddenly Switch ON Hazard warning switch to warn the other road users Keep the engine in idling so that pow...

Page 99: ...would damage the windshield Headlights Keep headlight lenses clean Check for operation of headlamps in both high lowbeamcondition Checkfor correct focusing of headlamps Use only recommended type of b...

Page 100: ...high outside temperature Do not use worn or bald tyres on the front wheels First Aid Kit First aid kit is provided in your vehicle This is for use in case of minor injuries It is to be regularly chec...

Page 101: ...S Fuel Lubricants Coolants Recommended oils lubricants This section give information regarding recommendations of fuel oils to be used on TATA Safari Vehicles Use only these fuel oils on your vehicle...

Page 102: ...be used is kerosene or aviation turbine fuel Ratios for mixing of supplementary fuel and diesel are shown in table Ambient Percentage temperature upto Summer Suppl Deg C Grade diesel fuel upto 0 100...

Page 103: ...rease bearing Please use only recommended grades for good performance DO NOT mix grease of different brands and optional grades Replace old grease completely The oil change periods recommended in main...

Page 104: ...I C A N T S C O O L A N T S LUBRICANTS COOLANTS Coolants Qty Approx 9 10 Litres Presence of dirt in coolant chokes up passages in radiator cylinder head and crankcase thereby causing overheating of en...

Page 105: ...Litres Max HPCL HP Dieselino T 5 5 Litres Min Exxon Mobil MOBIL Super 1000TM COOLANT SUNSTAR Golden Cruiser Premium 1400 M HPCL HP Thanda Raja P Approx 9 10 Litres CASTROL Radicool GEAR BOX G 76 HPCL...

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Page 107: ...Transfer case Rear axle Front axle Steering Brakes Frame Suspension Wheels Tyres Fuel tank Body Electrical system Performance Dimensions Passenger capacity Luggage space Weights Thissectiongiveinform...

Page 108: ...as per CMVR TAP 115 116 Firing order 1 3 4 2 Engine oil capacity Max 7 5 litres Min 5 5 litres V E H I C L E S P E C I F I C A T I O N S ENGINE CLUTCH GEAR BOX 2 0 CLUTCH CLUTCH Single plate dry fric...

Page 109: ...tio 4 1 41 10 b For 4x2 Independently suspended V E H I C L E S P E C I F I C A T I O N S TRANSFER CASE AXLE STEERING BRAKES 7 0 STEERING Type Power steering Ratio 18 9 1 Steering Wheel 380 mm dia wit...

Page 110: ...l spring type 5 link suspension Shock Hydraulic double acting Absorber telescopic type at front rear Antiroll bar At both front rear FRAME SUSPENSION WHEELS TYRES FUEL TANK BODY AND ELECTRICAL SYSTEM...

Page 111: ...r bumper Overall length 4650 over rear bumper Max width 1918 with foot steps overall height 1925 unladen Min turning circle dia 12 m Min clearance circle dia 13 m Ground clearance 205 mm PERFORMANCE A...

Page 112: ...e vehicle kerb weight 2170 2040 as per ISO 1176 with spare wheel and tools Gross Vehicle Wt 2780 2650 Max Permissible FAW 1280 1200 Max Permissible RAW 1580 1540 Kerb Weight Front 1130 1030 Rear 1040...

Page 113: ...Starting the engine with jump leads Wheels tyres Vehicle care Fuses Relays Catalytic Converter EGR system Turbocharger Air Conditioning Belts tension YourTATASAFARIisdesignedtogiveyoulongtroublefrees...

Page 114: ...Fluid container 5 Clutch fluid container 6 Engine Oil filler cap 7 Dip Stick 8 Power Steering Fluid container 9 Windshield Washer Fluid container 10 Fuses Relays Box 11 EMS ECU 12 Battery 13 Radiator...

Page 115: ...r of the air filter b Remove the cover of the air filter c Remove the air filter element d Clean the air filter element with pressurised air Do not tap or hammer the element on ground e Check element...

Page 116: ...rmation in the radiator use premixed recommended anti freeze coolant This is sufficient to operate the vehicle upto 40o C ThecoolantfillingProcedure It is recommended that the refilling of the engine...

Page 117: ...fillthecoolant coolantandwaterasperrecommendation through radiator filler neck Remove the bleeding screw at EGR cooler outlet BSIV 3 Whencoolantlevelcomesuptoradiatorfillerneck bleeding screw wait and...

Page 118: ...il sump from the bottom of the engine Drain the oil into an appropriate container 4 Remove the oil filter with the help of special wrench The removed oil filter should not be reused and hence should b...

Page 119: ...erhauling of the engine or after refitment of fuel lines Pump the fuel by means of priming pump until all air in the fuel line is removed Beforecrankingtheengineensurethatthereisnoair in the fuel syst...

Page 120: ...engine idle for about 5 min in neutral so that the gear box oil is warmed up 2 Clean the oil level plug drain plug and surrounding area 3 Place a container under gear box to collect the oil 4 Remove...

Page 121: ...Add oil to bring it to the level when it starts dripping out 4 Tighten oil level plug Tightening torque of oil level plug is 2 to 3 mkg Changing of Transfer Case Oil 1 Clean the oil level plug drain p...

Page 122: ...il in Front Axle Rear Axle 1 Clean the oil level plug drain plug and surrounding area 2 Place a container under Front Rear axle to collect the oil 3 Remove the drain plug and let the oil drain out 4 A...

Page 123: ...d lamp beams should be checked periodically Adjusting Head Lamp Focus with the Help of Screen Philips head screws are provided for horizontal and vertical adjustments of your car s headlamps This shou...

Page 124: ...ead Lamp after Replacing Bulb Do not clean or touch the reflector as it will damage the mirror finish of the surface Your vehicle has halogen head lamp bulb and pencil beam bulb one each on each side...

Page 125: ...efluid In case of spongy or hard pedal or low brake efficiency please contact thenearestAuthorisedWorkshopandgetthedefectrectified Power Steering Fluid Power steering is fitted for lighter steering ef...

Page 126: ...ld it lightly 5 When the engine is at steady speed check for bubble or foaming in the oil If present it indicates that air is getting sucked into the systems Check the suction line fittings and correc...

Page 127: ...s a 32 bit microprocessor which controls the injection parameters as well as some of the vehicle related outputs The ECU receives input from various sensors located on the engine and the vehicle to de...

Page 128: ...r protective clothing and a face shield or let a skilled technician do the battery maintenance Battery contains sulphuric acid electrolyte which is poisonous and highly corrosive in nature 1 Check the...

Page 129: ...sonal injury or damage resulting from battery explosion as well as the damage to the electrical systems in both vehicles Never expose the battery to open flames or sparks Do not allow battery electrol...

Page 130: ...msandtyres Useofrims and tyres not recommended by us may have adverse effect on vehicle safetyandfurthermorecouldinfringeonvehicleregulations If you have a flat tyres 1 Reduce vehicle speed gradually...

Page 131: ...lp of jack handle 8 Remove wheel mounting nuts and take out flat tyre 9 Roll the spare wheel into position and align the holes in the wheel with studs Then reinstall the wheel nuts taper end inward an...

Page 132: ...ise the vehicle only high enough to remove and change tyre c Do not work under the vehicle when supported by jack otherwisepersonnelinjurymayoccur d Do not start or run the vehicle while supported by...

Page 133: ...gm to 80 gm 90 gm to 140 gm 15 gm to 135 gm in steps of 10 gms 5 Do not use more than one balance weight on one side Tyre Check forthe inflationand condition ofyourTATASAFARI tyres periodically Infla...

Page 134: ...help increase tyre life and distribute wear more evenly you WHEELS AND TYRES M A I N T E N A N C E should have tyres rotated at specified intervals or earlier depending on the operation of vehicle The...

Page 135: ...removing and refitting the tyre on the wheel rim take precautions not to damage tyre bead Use tyre removal and assembly machines Damage or cut on tyre bead may cause gradual air loss TYRES M A I N T E...

Page 136: ...It is suggested to wash the vehicle by hand with cool and clean water using a soft cloth or sponge Please do not use soap but a car shampoo recommended by your dealer VEHICLE CARE Your vehicle is sub...

Page 137: ...immediately washed off 7 Thepaintfinishissusceptibletodamageincasepetrol brake fluid liquidfromvehiclebattery oil antifreeze transmission fluidorwindshieldsolventspillsontothepaintedsurface In case o...

Page 138: ...ll glass and plastic surfaces Cleaning of rear windshield glass With printed circuit While cleaning rear windshield glass avoid to wipe the glass frominside Ifrequired alwayswipeitwithsoftcottonclotha...

Page 139: ...remove the cable from the negative terminal Make sure the hand brake is engaged Clean and protect the painted parts using protective wax Clean and protect the shiny metal parts using commercially avai...

Page 140: ...in engine compartment on LHS Checking and Replacing Fuses If any electrical unit in your vehicle has stopped functioning the fuses should be checked first 1 Turn the ignition key to lock position 2 Re...

Page 141: ...to protect the voltage drawing units from low voltage Relays are fitted in 2 locations 1 In the fuse box situated inside engine compartment 2 Behind glove box ECU for transfer case is fitted under RH...

Page 142: ...g of the converter and to avoid damage to the converter 1 It is mandatory to use Diesel fuel with low sulphur content Refer recommended fuels Use of any other diesel fuel can increase the pollutants 2...

Page 143: ...ng bushes are lubricated with finely filtered engine oil from the lubrication system of the engine Idle the engine for a while 30 seconds after starting the engine and before stopping the engine to en...

Page 144: ...he cooling efficiency Use a light water spray from a hose or a soft brush to remove them NOTICE Use only low pressure spray or soft bristle brush to clean condenser and radiator fins Run the air condi...

Page 145: ...vice outlet Correct tension of the belt is very critical from belt life and belt noise point of view It is recommended that belt tension should be measured with clavis gauge to ensure recommended valu...

Page 146: ...al Check leakages Service lamp should glow Get defect rectified EMS fuse blown Replace the fuse 3 Engine overheats Coolant level low Top up coolant check and correct leakages Hose collapse torn Get th...

Page 147: ...defect rectified 7 Belt squeal Loose belt Get belt tension adjusted Belt glazed Get belt replaced CLUTCH 1 Clutch does not get disengaged Air in the hydraulic system Bleed the system Less fluid in the...

Page 148: ...S 1 Poor brakes Insufficient brake fluid Get the brake fluid filled Air in the system Bleed the system Malfunction of automatic Check rectify auto adjuster adjuster mechanism or replace Vacuum leakage...

Page 149: ...ke Get correctly adjusted Brake fluid container breather hole Clean the hole on the container clogged No brake pedal free play brake pedal Adjust brake pedal not returning fully Defective tandem maste...

Page 150: ...lty Component and sensor failure Check gap between sensor RPMsensors tonerringsfitting tonerring loose gapdisturbances Sensor signal that deviates from the specified levels Circuit bulb failure Replac...

Page 151: ...tthebatteryproperly turning on the ignition key Battery completely dead connected Getthebatterycharged Get the alternator charging circuit checked Check for parking lamp fuse 2 Non functioning electri...

Page 152: ...if defective connectionatresistor Faultyfanswitch Replace switch 2 Motor operates but air flow Obstructionat Cleanevaporator is minimum evaporatorinlet Air leak Correctly seal Faultythermostat Adjust...

Page 153: ...cross Nopropercontactofwiper Cleanthewindshield Ifjumpingpersists the windshield and makes a lot blade with wind shield glass replace the blade ofnoise Un smoothoperation andwiperbladedoesnot movesmoo...

Page 154: ...0 15500 km OR 12 months whichever is eariler 4th free service At 30000 30500 km OR 24 months whichever is eariler All services other than free services are chargeable Servicing of your vehicle can be...

Page 155: ...stem Fuel Pipes for Damages Leakages if any Attend if necessary 6 Applygreaseondoorlatches doorlock doorcheckstop striker bonnet EveryService x x x x x x x x x opening lever lock plate tailgate hinges...

Page 156: ...Change oil in axle First at 15 000 KM there after every 75 000 KM x x 2 Clean breather in Axle EveryService x x x x x x x x x x SUSPENSION STEERING 1 Grease idler arm seal type idler arm 15 000 km x x...

Page 157: ...ditional Maintenance Schedule under severe driving conditions Precautions to be taken while cleaning engine compartment It is recommended to use dry low pressure air Do not use pressurised water OPERA...

Page 158: ...148 VEHICLE RECORD SHEET V E H I C L E R E C O R D S H E E T Km reading Fuel filled Fuel consumption Remarks complaints...

Page 159: ...149 VEHICLE RECORD SHEET V E H I C L E R E C O R D S H E E T Km reading Fuel filled Fuel consumption Remarks complaints...

Page 160: ...150 VEHICLE RECORD SHEET V E H I C L E R E C O R D S H E E T Km reading Fuel filled Fuel consumption Remarks complaints...

Page 161: ...151 V E H I C L E R E C O R D S H E E T RECORD OF WARRANTY REPAIRS CARRIED OUT Date Odometer Repair Particulars of Repair Servicing Dealer s Signature reading km Order No Stamp CHASSISNO...

Page 162: ...152 Date Odometer Repair Particulars of Repair Servicing Dealer s Signature reading km Order No Stamp CHASSISNO V E H I C L E R E C O R D S H E E T RECORD OF WARRANTY REPAIRS CARRIED OUT...

Page 163: ...reading Order Signatureand km No Stamp At km PDI 1 500 5 000 10 000 20 000 30 000 45 000 60 000 75 000 90 000 1 05 000 Recommended Odometer Repair ServicingDealer s Service Date reading Order Signatu...

Page 164: ...Hand Max Maximum MD Main Dealer Min Minimum mkg MeterperKilogram mm Millimeter Mtg Mounting No Number PCBU PassengerCarBusinessUnit PDI Pre deliveryInspection PSI Pounds per Square Inch PUC Pollution...

Page 165: ...iving Safety 89 E ECU 117 EGRSystem 132 EngineCompartment 104 EngineCoolant 73 EngineCoolingSystem 106 Engineoil 72 Engine Oil Oil Filter 108 Environment Protection 8 F Flat tyre replacement 120 Follo...

Page 166: ...rseGuidingSystem 65 RoofLights 63 Roof Mounted A C 54 RoofRail 88 RPMMeter 49 RunninginPeriod 77 S SeatAdjustment 58 Seat belt 16 Seat belt precautions 19 ServiceSchedule 144 Spare Wheel 125 Speedomet...

Page 167: ...er Speedo Reading Km seal O K Broken R O No Date Dealer s Authorised Service Centre s Stamp Signature 2 FREE LABOUR Chassis No Engine No At1 000 1 500km OR 1 monthwhichever is earlier please bring you...

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Page 169: ...g Km seal O K Broken R O No Date Dealer s Authorised Service Centre s Stamp Signature 4 FREE LABOUR Chassis No Engine No At 45 000 45 500km OR36months whichever is earlier please bring your vehicle fo...

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