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TATA Motors nano emax, Owner'S Manual

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TATA Motors nano emax Owner'S Manual Download Page 8

6

CONTENTS

IMPORTANT TECHNICAL
INFORMATION

Fuel, Lubricants & Coolants

95

Oil Filling & Drain Points

97

Technical Specification

98

Dimensions

101

CAR IDENTIFICATION

Loctation of Aggregate Number

102

SERVICE MAINTENANCE
SCHEDULE

103

LIST OF APPROVED 

CNG

106

CYLINDER TESTING STATIONS

RECORD OF SERVICES
PERFORMED

107

Summary of Contents for nano emax

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Page 3: ...T TA A A A A NANO NANO NANO NANO NANO Owner s Manual Service Book This owner s manual should be considered as a permanent part of the vehicle and must remain with the vehicle Passenger Vehicle Busines...

Page 4: ...e reproduced or copied in whole or in part in any form without written permission from TATA MOTORS The information and specifications given in this book are valid as on the date of printing TATA MOTOR...

Page 5: ...ded service schedule we have a widespread network of dealers and service centres Kindly refer Service Network booklet provided alongwith the Owner s Manual Please do not hesitate to call on our Region...

Page 6: ...This is a warning which may cause injury to people if it is ignored You are informed what you must or must not do in order to avoid or reduce the risk to yourself and other people NOTICE This is a wa...

Page 7: ...ng Brake 49 Gear Shift Lever Refuelling 50 Front Hood Opening Closing 51 GETTING STARTED Key Door Lock 52 Door Lock Seat Adjustment 53 Rear Seat Seat Folding 54 Seat Belts 55 DRIVING Before Driving Sa...

Page 8: ...nts Coolants 95 Oil Filling Drain Points 97 Technical Specification 98 Dimensions 101 CAR IDENTIFICATION Loctation of Aggregate Number 102 SERVICE MAINTENANCE SCHEDULE 103 LIST OF APPROVED CNG 106 CYL...

Page 9: ...apply if the car or any part thereof is repaired or altered otherwise than in accordance with our standard repair procedure or by any person other than from our sales or service establishments our au...

Page 10: ...ur behalf any other liability arising from the sale of the vehicle or any agreement in relation thereto 9 The buyer should have no other rights except those set out above and have in particular no rig...

Page 11: ...ar immediately attended at the TATA Authorised Service Outlets Q Switch off the engine during long stops at traffic jams or signals If you need to keep the engine running do not unnecessarily rev up A...

Page 12: ...e Q While carrying out servicing or repairs on your vehicle you should pay keen attention to some of the important engine components which greatly affect emission These components are 1 Fuel pump Inje...

Page 13: ...nditions Stylish comfortable The Tata Nano designed with a family in mind has a roomy passenger compartment with generous leg space and head room Four persons can comfortably sit inside the car Four d...

Page 14: ...al body it has a strong passenger compartment with safety features such as crumple zones intrusion resistant doors seat belts strong seats and anchorages and the rear tailgate glass bonded to the body...

Page 15: ...ol Immediately contact the nearest TATA authorized service centre for further assistance 2 SAFETY PRECAUTION To get the best out of CNG fuel the engine must be regularly serviced both as regards to th...

Page 16: ...age error NOTICE Ensure that your car has sufficient petrol in the tank as petrol is used intermittently during CNG operation for keeping both the systems in healthy condition If the vehicle doesn t c...

Page 17: ...15 15 KNOW YOUR CAR CNG SYSTEM LAYOUT 3 CNG SYSTEM LAYOUT...

Page 18: ...he tank as petrol is used intermittently during operation for keeping both the systems in healthy condition Your car will run automatically in petrol mode for almost 2 to 3 km after every 60 70 Kms co...

Page 19: ...This lamp will not turn ON when you select petrol fuel mode NOTICE In case of CNG refilling the updated CNG level indication will appear only when vehicle is running on CNG When CNG Indicator lamp tu...

Page 20: ...will be OFF 4 At ignition ON in CNG mode and The cluster will display CNG CNG tank is empty indicator Iamp CNG fuel bar graph till engine is cranked After cranking vehicle will automatically move to...

Page 21: ...e if In some cases SIL gets ON any fault occurred Blink CNG indicator lamp may OFF Vehicle may move to petrol mode and cluster will show petrol fuel bar graph LAMP STATUS IN NORMAL VEHICLE RUNNING CON...

Page 22: ...rake Fluid Reservoir 2 Pressure Gauge 3 CNG Filler Valve Receptacle Cap 4 CNG Refilling Interlock Sensor 5 Spare Wheel 6 CNG compliance plate 7 Petrol Filler Cap 8 Bonnet Opening Lever 9 Spare Wheel L...

Page 23: ...water capacity NOTICE Keep the Ignition switch in OFF condition during CNG refilling Do not use your mobile phones when you are at a Filling station 8 CNG FILLING For filling the CNG follow the below...

Page 24: ...CATION PLATE Compliance plate KIT identification plate is installed near petrol filler cap under the front bonnet Location of CNG pressure gauge CNG pressure gauge CNG compliance plate location CNG co...

Page 25: ...rs and test carried out on the cylinder accompanied by the repairer s certificate of testing are furnished to the Chief Controller and his permission is obtained for its refilling Never try to clean t...

Page 26: ...ion to close the CNG supply to Engine Valve Opening Turn the knob completely in anti clockwise direction to open the CNG supply to Engine NOTICE If the manual shut OFF valve knob is in closed conditio...

Page 27: ...25 25 KNOW YOUR CAR CNG WARNING LABLE 13 CNG WARNING LABLE CNG warning label safety instruction lables are provided on front windshield glass and on rear RH door...

Page 28: ...S DON TS DO S 1 Check pressure gauge needle 1 periodically 2 When pressure drops indicator needle 1 will shift to the red zone 2 Immediately contact nearest TATA MOTORS Authorized dealer 3 Ensure tha...

Page 29: ...vehicle and hold it upright KNOW YOUR CAR FIRE EXTINGUISHER 2 Check the pressure gauge needle is in green zone GREEN ZONE 3 Break the seal by removing the wire 1 and remove the plastic seal 2 by pulli...

Page 30: ...NCE 1 Refilling is necessary after every use 2 Fire extinguisher needs refilling after every 3 years even if it is not used 3 Check pressure on the gauge every week the needle should remain in green z...

Page 31: ...F Switch 9 Horn Pad 10 Accelerator pedal 11 Brake pedal 12 Clutch Pedal 13 Parking Brake 14 Window Winding Switch if fitted 15 Gear shifting lever 16 Fire Extinguisher 17 HVAC AC system controls 18 Ce...

Page 32: ...or 4 Malfunctioning indicator lamp MIL 5 Engine coolant high temperature indicator 6 Fuel level indicator Petrol CNG 7 Turn indicator Right 8 Odometer 9 Parking brake Brake fluid check indicator 10 Ba...

Page 33: ...l remain ON for any engine related fault that may cause increase in emission levels of the car beyond the regulatory limit Take your car to a TATA Authorised service centre INDICATORS Turn Signal Indi...

Page 34: ...diagnostic connector Fig 1 which is located below the dashboard Fig 2 at the RH side of the steering wheel as shown in the below images NOTE In case the fault occurs and MIL on the instrument cluster...

Page 35: ...hen the indicator remains ON while driving Get the problem attended immediately at an Authorized service Outlet In the state of low brake fluid level continuous normal driving is dangerous Battery Cha...

Page 36: ...amps and buzzer as described above will continue and the ECU activates the engine to limp home mode thus limiting the engine speed Avoid driving under this condition as it may lead to severe vehicle j...

Page 37: ...the engine is in Petrol mode the bar graph shows the level of petrol when it is in CNG mode it shows the level of CNG fuel and CNG indicator lamp green colored on the instrument cluster turns ON When...

Page 38: ...to ACC position engine can be stopped Steering Lock cum Ignition Switch STEERING LOCK CUM IGNITION SWITCH AN OVERVIEW Key of ignition switch is common for door lock steering lock The ignition switch...

Page 39: ...l lamp will be OFF in this position b Position lamp ON Position Parking lamp and tail lamp will be ON in this position c Head Position lamp ON Head lamp position Parking lamp and tail lamp will be ON...

Page 40: ...r changing lane or turning to Left and downwards for changing lane or turning to Right according to requirement It has three positions 1 Side indicator OFF 2 Lane change for Left or Right Turn Spring...

Page 41: ...mp ON Head lamp position Parking lamp and tail lamp will be ON in this position Pull the lever to select high beam flash spring loaded Push towards dashboard to select high beam 2 Fog Lamp Rotary Swit...

Page 42: ...ncellation Manual return type B LEFT HAND STALK 1 Front Windshield Wipe and wash Push the stalk upwards to operate Low or High speed wipe Push the stalk downward to operate intermittent wipe Pull the...

Page 43: ...og B Blower Speed selection Knob The HVAC system has a three speed blower The blower speeds can be selected by operating the blower knob B C Temperature Control Knob The air temperature in the vehicle...

Page 44: ...ssor is switched OFF automatically when engine gets overheated The AC is automatically switched ON when the engine cools down Recirculation mode Fresh Air mode To put air circulation mode in recircula...

Page 45: ...on For HVAC only At maximum cooling AC trips off automatically when the desired temperature is achieved In case you find reduction in air flow or odor in the passenger compartment it is recommended to...

Page 46: ...e vehicle to the nearest authorised service outlet High throttle demand or rapid acceleration causes the compressor cut off for few seconds Ventilator Front Ventilators Side Ventilators The air flow c...

Page 47: ...t ahead illumination of the road for the long distance or deep beam which illuminates the road immediately ahead for short distance visibility It also has side indicator lamp and a parking lamp 1 2 3...

Page 48: ...for illumination of the rear registration number plate Interior Lamp Interior lamp is provided on the roof near the inner rear view mirror It s switch has three positions ON The lamp will come ON as l...

Page 49: ...or 1 Normal position 2 Antiglare position Use antiglare position only when necessary as it reduces rear view clarity CAUTION View in antiglare position reduces rear view clarity as compared to normal...

Page 50: ...doors FLOORCONSOLE Cup holder if applicable Two cup holders are provided on the floor console near the gear shifting lever for your convenience NOTICE When not in use keep the sun visors in their orig...

Page 51: ...ill become ON To release it pull the lever up slightly press the release button and push the lever down The parking brake indicator on the instrument panel will go OFF when the parking brake lever is...

Page 52: ...pen to fill the fuel After filling the fuel close the cap by rotating clockwise till you heard clicking sound Ensure that hood is properly locked WARNING Fuel vapour is extremely hazardous Always stop...

Page 53: ...ide the secondary lock lever located under the hood centre Lift the hood up Pull the hood stay rod from its clip insert the free end into the slot in the hood slide stay rod outward to secure Location...

Page 54: ...ur Tata authorized dealer Locking unlocking doors with key from outside Front doors can be locked or unlocked from outside with key Insert the key and turn it anti clockwise to open or clockwise to lo...

Page 55: ...eat back angle lean forward slightly and raise the lever 2 Then lean back to the position you want and release it Make sure that lever return to its original position Moving the Seat Forward Backward...

Page 56: ...ing the rear seatr backrest needs to be folded Folding of rear seat back rest For folding the rear seat back rest 1 Pull a strap provided on seat back rest top LH side to unlock the seat back rest Loc...

Page 57: ...passenger wearing it The lap belt has one manually adjusted belt that fits across the hip bone Make sure that your seat is adjusted to a good driving position and the back of the seat is upright 1 Pu...

Page 58: ...he impact forces properly and the two passengers could be crushed together and seriously injured Never use one belt for more than one person at a time 10 The belts if required should be replaced by Au...

Page 59: ...the car s seat belt Use the seat belt when the child is in the rear seat also According to accident statistics a child is safer when properly restrained in the rear seat than in the front seat Child r...

Page 60: ...witches lamps are working 7 Check and ensure that all the gauges and indicators in the instrument cluster are working 8 Gear shift lever is in neutral position 9 Parking brake is released SAFETYCHECKS...

Page 61: ...ehicle registration papers insurance valid PUC certificate and driving licence with you DRIVINGSAFETY Seat Belt Seat belts are life saving equipment use of seat belt reduces the chance of injury and s...

Page 62: ...fuel Refer tyre maintenance section Proper Driving Practices Keep a safe distance from other vehicles to avoid braking suddenly NOTICE Do not rest your foot on the clutch pedal It does not allow full...

Page 63: ...running in period Gear Km ph 1st 15 2nd 25 3rd 40 4th 60 DRIVING STARTING STOPPING THE ENGINE PREPARING TO DRIVE Stopping the Engine Before switching off the engine run the engine in idle condition f...

Page 64: ...ttern is shown on the gear shift lever knob All forward gears being synchronized provide easy and effortless gear shifting Always remember to press the clutch pedal fully while shifting the gears and...

Page 65: ...authorised workshop to check entry of water in cylinders If water has entered the engine or transaxle the lubricants will have to be replaced Get the starter and alternator checked Driving on a Rainy...

Page 66: ...n by over revving of the engine Choose as smooth a slope as possible and select the appropriate gear so that gear changing in the middle of the climb is not required Changing gears in the middle of th...

Page 67: ...rd Warring lights besides advance warning triangle in case of breakdown specially during night time and vehicle has to be parked at the side of the road or vehicle is being operated in adverse conditi...

Page 68: ...d tyre Driving even the short distance can damage a tyre and wheel beyond repair Important information about Tyre sizes of your Car To achieve the optimum vehicle performance your vehicle is fitted wi...

Page 69: ...hook posion it properly and rotate the wing bolt in clockwise direction to raise the jack till it fits securely properly Advance Warning Triangle First Aid Kit Spare Wheel Location IF YOU HAVE A FLAT...

Page 70: ...ing instructions Make sure to set the jack properly in the jack point Raising the vehicle with improperly positioned will damaged the vehicle or may cause the personal injury Do not carry any other wo...

Page 71: ...h the leads still connected Starting the Engine with Jump Leads The engine with a discharged battery may be started by transferring electrical power from a battery in another vehicle This may be dange...

Page 72: ...For towing a vehicle the best way is to use a wrecker Alternatively use a rigid tow bar Avoid using a flexible cable or rope as your vehicle may crash into the vehicle towing your car when it stops s...

Page 73: ...e towing hook Take the wheel spanner from the vehicle tool kit Insert the wheel spanner into the towing hook and turn the spanner anticlockwise Unscrew the towing hook Replace the cover and let it loc...

Page 74: ...cted at least every week Engine Oil Level Engine coolant Level Brake Fluid Level Windshield Washer Fluid Level Battery Tyre inflation pressure Radiator fins blockage specially in rainy season Do it Yo...

Page 75: ...e fuse No Fuel Get the fuel filled Fuel filter chocked Get the fuel filter replaced Engine cranks but does No CNG Refill CNG not start CNG Mode CNG filter fuel lines Get CNG filter replaced at Choked...

Page 76: ...l service outlet get the is within maximum fault rectified minimum marking CLUTCH 1 Clutch slipping Improper pedal travel Adjust pedal travel Rusted clutch cable Replace cable Oil on clutch disc Clean...

Page 77: ...eck adjust Rack pinion need Check replace if adjustment necessary Low tyre pressure Adjust correct value Grabbing of linkages Check rectify 2 Poor Return ability Grabbing of linkages Check rectify Ste...

Page 78: ...fy driving habit 2 Abnormal noise from Damaged struts or mounting Repair mounting or repair front end strut Worn suspension arm Replace bushings Loose wheel bolts Tighten wheel bolts Loose suspension...

Page 79: ...relay 15A Fuse 2 EMS ECU IGN 5A 3 IgnitionFeed 15A 4 FL 01 40A 5 FL 03 60A 6 Fuse in MTA 100A Battery Fuse Box mounted fuse box If any fuse out of these blows off the vehicle will shut off and will n...

Page 80: ...78 ELECTRICAL MAINTENANCE FUSES RELAYS CABIN FUSE BOX...

Page 81: ...Rear Direction Indicator Tail Lamp BAU15s 12V 21W 2 Rear Stop Parking Lamp Tail Lamp BA15d 12V 21 5W 2 Reverse Lamp Tail Lamp BA15s 12V 21W 2 Registration Plate Lamp Rear W5W 12V 5W 2 High Mounted St...

Page 82: ...og lamp provision 2 Connector for Keyless Entry Alarm 3 Connector for Music System 4 Connector for Music System Above accessory connectors are apllicable based on the versions ACCESSORY CONNECTOR LOCA...

Page 83: ...81 ELECTRICAL MAINTENANCE ACCESSORY CONNECTOR ACCESSARY CONNECTOR LOCATIONS PROVISION ON CAR...

Page 84: ...while washing When you have washed the whole exterior dry it with a chamois or soft cloth After drying the Car inspect it for chips and scratches that could allow corrosion to start Apply touch up pa...

Page 85: ...ain the engine cooling system Wiper Care NOTICE Do not attempt to rip or tamper the tag It will disable the functionality of the tag Clean the windows inside and outside with commercially available gl...

Page 86: ...ear from clogging PROPER PARKING Always park your car in shade to protect it from harsh sunlight or in a well ventilated garage so that there is no dampness on any part of the car WASHING YOUR CAR HAN...

Page 87: ...Avoid driving on gravel roads as the possibility of paint chip off due to the impact of stones is high If you are driving on freshly tarred road check immediately afterwards for any stains and clean...

Page 88: ...d swirl marks from painted surface z Restoration of original gloss lev els UV protection after gloss is restored z Cleaning and dressing of tyres Bumpers and all exterior plas tic moldings trims TATA...

Page 89: ...s In case of spongy or hard pedal or low brake efficiency please contact the nearest TATA authorised Service outlet CAUTION 1 Do not allow brake fluid to make contact with the skin or eyes 2 Do not al...

Page 90: ...ocked b Removal of engine compartment cover 1 Engine compartment cover is mounted behind rear seat back rest 2 Remove the jack and tool bag 3 Remove the mat fitted over the cover 4 Remove the mounting...

Page 91: ...ion 3 Pull out the dipstick again and observe the oil level on the dipstick 4 If the oil level is below the mid point of min and max marks top up using recommended grade of oil NOTICE Oil level should...

Page 92: ...r filter element should be periodically cleaned Always use a genuine air filter element The air filter is located on the LH side of the engine compartment a When a vehicle is driven under dusty condit...

Page 93: ...Wear 3 Overinflation Excessive Centre Tread Wear Under inflated tyres reduce your comfort in car handling and are prone to failures due to high temperature They also cause uneven wear and more fuel c...

Page 94: ...and assembly machines Damage or cut on tyre bead may cause gradual loss of air and deflation of tyre 2 Do not scratch inside of tubeless tyre with metallic or sharp object Tubeless tyres are coated wi...

Page 95: ...lignment Values Unladen Condition Camber Angle 0 750 ve Toe out 9 CARE FOR THE CATALYTIC CONVERTER The catalytic Converter does not require any special maintenance however following precaution should...

Page 96: ...terminals with a terminal cleaning tool or wire brush Reconnect and tighten the cables coat the terminals with petroleum jelly Ensure that battery is securely mounted by it s top cover For changing th...

Page 97: ...40 HPCL 15W40 HP Cruise TGO COOLANT 50 50 ratio SCCI Golden Cruiser Premium 1400 NA 2 4 Ltrs 50 50 premixed HPCL Thanda Raja P TGO W O Heater Confirming to CASTROL Radicool 4 0 Ltrs JIS K 2234 With Cl...

Page 98: ...o refill engine coolant only at a TATA Authorised service centre FUEL Vehicles with catalytic converter Unleaded regular grade petrol confirming to IS 2796 DIN 51607 or equivalent and octane rating no...

Page 99: ...97 IMPORTANT TECHNICALINFORMATION OIL FILLING DRAIN POINTS Engine Oil Filling Cap Transaxle Oil Drain Plug Transaxle Oil Filling Plug Engine Oil Drain Plug Transaxle Oil Level Plug...

Page 100: ...x Torque 51Nm 4000 rpm GASOLINE 45 Nm 3500 rpm CNG Firing Order 1 2 Engine Oil Capacity 2 2 Liters Drain Refill 2 5 Litres Engine Overhaul Compression Raio 10 3 1 2 CLUTCH Type Single plate dry fricti...

Page 101: ...split type split hydraulic brake Front Brakes 180 mm dia drum brake Rear Brakes 180 mm dia drum brake Parking Brakes Lever type Cable operated mechanical linkages acting on rear wheels 7 WHEELS AND T...

Page 102: ...S PER EEC 92 21 Complete vehicle kerb weight 700 STD as per ISO 1176 with spare 735 CX wheel tools 745 LX Gross Vehicle Weight 1000 STD 1035 CX 1045 LX Payload 300 13 PASSENGERCAPACITY 2 front 2 rear...

Page 103: ...ase 2230 Track Front 1325 Track Rear 1315 Front Overhang 464 Rear Overhang 405 Overall Length 3099 Max Width 1495 Over body 1750 Over ORVM Overall Height Unladen laden 1652 1613 Minimum Turning Circle...

Page 104: ...IDENTIFICATION LOCATION OF AGGREGATE NUMBER Chassis Number Punching on RH Front door B Pillar Engine Number Location Chassis Number Plate mounted on front cross member below bonnet Transaxle Number L...

Page 105: ...belt and tensioner Adjust if required 40000 7 Replace timing belt and tensioner 100000or2Year 8 CheckalternatorandACcompressor drive belts First 1000 and Adjustifrequired thereafter every 10000 9 Rep...

Page 106: ...h air 10000 3 Replace brake fluid and check brake system 40000 OR 2 yrs components for leakages Whichever is earlier WHEELS TYRES 1 Tyre Swapping with balancing Front with Front 10000 Rear with Rear F...

Page 107: ...Ps will not handle warranty repairs Service Instructions The Tata Nano has been manufactured to give you economical and trouble free performance To achieve this please follow the instructions as state...

Page 108: ...AL AREA TURBHE NEW MUMBAI 400613 M S JARAKAHI AUTOMOBILE PVT LTD SAMRAT SILK MILL COMPOUND LBS MARG VIKROLI W MUMBAI 400079 M SGREENGLOBETECHNICALSERVICE PLOT NO 151 BRICK FACTORY COMPOUND SHASTRI NAG...

Page 109: ...000 50 000 60 000 70 000 80 000 90 000 1 00 000 1 10 000 1 20 000 1 30 000 1 40 000 1 50 000 1 60 000 1 70 000 Recommended Service At km Date Odometer Reading KMs Repair Order No Servicing Dealer s Si...

Page 110: ...108 Chassis No DATE Odometer Reading KMs Repair Order No SERVICING DEALER S SIGNATURE STAMP PARTICULARS OF REPAIR RECORD OF REPAIRS CARRIED OUT...

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