MAINTENANCE & CAR CARE — Clutch & Brakes
WARNING
CAUTION
NOTICE
Brake and clutch pedal adjustment :
1. Ensure that clutch pedal height is the same as the brake pedal height.
2. Connect the front end of the clutch cable to the clutch release lever
and adjust the cable by setting the nut by hand so as to get clutch
pedal height same as brake pedal height, and cable is tight.
3. Due to wear of the clutch disc, the pedal lever will lift up. Readjust
the pedal height again, using clutch cable.
Brake pedal height adjustment is required only in case of component
removal, etc. Adjustment is not required during normal maintenance.
4. Adjust brake light switch, gap of 3 mm to be maintained as shown
in the fig. after loosening the lock nut on the switch. Tighten the nut
after adjustment. This should be done with brake pedal in complete
released condition.
Do not apply tightening force over the switch body/terminal block
as it may damage the switch. Electrical supply for brake lights is 'ON'
without ignition switch. Under normal condition the switch shall be
'OFF' and the lights are not glowing.
Any improper adjustment may result in either brake grabbing
unneccessarily or spongy brakes.
Do not ride the brake pedal. This can lead to loss of brake
effectiveness through over heating. Your brake lights caution the
drivers behind you.
Clutch Adjustment Nut
Ensure 3 mm gap
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