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Task Force Tips ZCF1T3, Instructions For Installation Manual

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Task Force Tips ZCF1T3 Instructions For Installation Manual Download Page 3

©Copyright Task Force Tips LLC 2014-2018

3

LIZ-060 October 26, 2020 Rev03

TABLE OF CONTENTS

1.0  MEANING OF SAFETY SIGNAL WORDS
2.0  SAFETY
3.0  GENERAL INFORMATION

3.1  SPECIFICATIONS
3.2  CORROSION RESISTANCE
3.3  USE WITH SALT WATER
3.4  PARTS IDENTIFICATION AND INTENDED ORIENTATION
3.5  OPTIONS, DIMENSIONS, AND WEIGHTS

3.5.1  MODEL NUMBERS AND SERIAL NUMBERS
3.5.2  BOOSTER AND BOOSTER OSC BODY
3.5.3  SIDE A INLET OPTION (CHARACTER POSITION 3)
3.5.4  LDH INLET PORT C3 OPTIONS (CHARACTER POSITIONS 4 AND 5)
3.5.5  OPTIONS FOR SIDE B OUTLET TO MONITOR (CHARACTER POSITION 6)

4.0  INSTALLATION

4.1  STRUCTURAL REQUIREMENTS
4.2  CONNECTION TO WATER SUPPLY

4.2.1  INSTALLATION ON HUM OR IVUM (SIDE A OPTION H)
4.2.2  BOOSTER OSC INSTALLATION ON HUM OR IVUM (SIDE A OPTION H)
4.2.3  INSTALLATION USING 4” ANSI 150 FLANGE INLET ADAPTER (SIDE A OPTION F)
4.2.4  INSTALLATION USING 3 ANSI 150 FLANGE INLET ADAPTER (SIDE A OPTION G)

4.3  MONITOR COMPATIBILITY AND INSTALLATION

4.3.1  MONITOR INSTALLATION USING CODE-RPM DIRECT CONNECTION (SIDE B OPTIONS 1 AND 2)
4.3.2  MONITOR INSTALLATION USING 4” ANSI 150 FLANGE (SIDE B OPTIONS 3 AND 4)
4.3.3  MONITOR/ELBOW INSTALL USING QUICK CONNECT COUPLING (SIDE B OPTIONS Q AND T)
4.3.4  MONITOR INSTALLATION ON BOOSTER OSC

5.0  USING THE BOOSTER/BOOSTER OSC

5.1  OPERATION AND CLAPPER POSITION INDICATOR
5.2  TYPICAL USE SCENARIOS

5.2.1  SUPPLY MONITOR FROM THE SIDE A INLET
5.2.2  SUPPLY MONITOR FROM LDH INLET PORT C3 (BOOST PRESSURE OR INTRODUCE FOAM)
5.2.3  TEMPORARY FIRE PROTECTION

5.2.3.1  TEMPORARY FIRE PROTECTION USING HOSE
5.2.3.2  DIRECT CONNECTION WITH BROKEN WATER MAIN
5.2.3.3  DIRECT CONNECT WITH BROKEN HYDRANT
5.2.3.4  CONNECTION WHEN THERE IS NO WATER MAIN

5.3  DRAINING RESIDUAL WATER
5.4  ADJUSTING SWEEP ANGLE
5.5  CHANGING OSCILLATION SPEED

6.0  PRESSURE LOSS
7.0  WARRANTY
8.0  MAINTENANCE

8.1  SERVICE TESTING
8.2  REPAIR

9.0  EXPLODED VIEWS AND PARTS LISTS
10.0  OPERATION AND INSPECTION CHECKLIST

Summary of Contents for ZCF1T3

Page 1: ...s and maintenance personnel with the operation servicing and safety procedures associated with this product This manual should be kept available to all operating and maintenance personnel Model ZCF1T3 integrated with TFT Hydrant Under Monitor and TFT Monsoon Monitor Model ZCH1T1 OSC for attachment to Hydrants Valves and Monitors with 4 ANSI 150 connections Model ZCH1TQ integrated with TFT Industri...

Page 2: ... The purpose of the proof test is to be con dent the valve design may be safely operated at the rated operating pressure SAMPLE CONFIGURATIONS Model ZBAD31X00 with 4 ANSI 150 on side B 6 Storz on port C1 and blind plug on port C2 Model ZBAD38J8J with 4 ANSI 150 on side B and 2 5 gated wyes on both ports C1 and C2 Model ZBAD11T1T with integrated TFT Typhoon on side B and 5 Storz on both ports C1 an...

Page 3: ... ANSI 150 FLANGE INLET ADAPTER SIDE A OPTION G 4 3 MONITOR COMPATIBILITY AND INSTALLATION 4 3 1 MONITOR INSTALLATION USING CODE RPM DIRECT CONNECTION SIDE B OPTIONS 1 AND 2 4 3 2 MONITOR INSTALLATION USING 4 ANSI 150 FLANGE SIDE B OPTIONS 3 AND 4 4 3 3 MONITOR ELBOW INSTALL USING QUICK CONNECT COUPLING SIDE B OPTIONS Q AND T 4 3 4 MONITOR INSTALLATION ON BOOSTER OSC 5 0 USING THE BOOSTER BOOSTER O...

Page 4: ...ply hose may reduce water flow and cause injury or death to persons dependent on water flow Avoid tight bends to minimize risk of hose line kinks WARNING Injury or damage can occur from an inadequately supported monitor The mounting must be capable of supporting the nozzle reaction force which can be as high as 1500 lbs WARNING The stream exiting a nozzle is very powerful and capable of causing in...

Page 5: ...d An alternate pulley set stored within the safety guard allows the oscillating speed to be doubled by exchanging the pulleys using common hand tools The Booster OSC is compatible with TFT Monsoon Typhoon and Hurricane monitors that are specified with inlet option W swivel base for Booster OSC 3 1 SPECIFICATIONS 0 Table 3 1 3 2 CORROSION RESISTANCE All Booster bodies are hard anodized aluminum whi...

Page 6: ...long with the corresponding weights and dimensions The model number and unique serial number of each Booster are located on the label above the external automatic drain as shown in Figure 3 4 Go to tft com serial number for additional information about this product Table 3 5 1 Character Position 1 2 3 4 5 6 Component ZC same prefix for all models SIDE A INLET OPTION 3 65 I D LDH INLET PORT C3 3 65...

Page 7: ...pter installed is designed for direct connection to the Task Force Tips Industrial Valve Under Monitor IVUM and Hydrant Under Monitor HUM Either of these products provide the valve needed to shut off the supply from the Side A Inlet in order to use an alternate supply of water or foam solution from LDH Inlet Port C3 The Side A Inlet is also available with a 4 or 3 ANSI 150 flange adapter to allow ...

Page 8: ...1T ZCC3 1T 3 2 1 4 6 0 Storz 1X ZCC3 1X 8 7 4 0 3 5 NH female thread 4N ZCC3 4N 3 1 1 4 4 0 NH female thread 4P ZCC3 4P 2 2 1 0 4 5 NH female thread 4R ZCC3 4R 3 6 1 6 5 0 NH female thread 4T ZCC3 4T 3 1 1 4 6 0 NH female thread 4X ZCC3 4X 4 0 1 8 Figure 3 5 4A Storz coupling Female threaded coupling OPTION 1P PART ZCC3 1P 4 0 Storz OPTION 1T PART ZCC3 1T 5 0 Storz OPTION 1X PART ZCC3 1X 6 0 Storz...

Page 9: ...erlap with the main valve body are excluded from these dimensions SIDE B OPTIONS character position 6 CHARACTER PART NUMBER WEIGHT lb WEIGHT kg CODE RPM DIRECT CONNECTION STRAIGHT 1 A1026 1 8 0 8 CODE RPM DIRECT CONNECTION ANGLED 22 5 2 A1040 2 8 1 3 4 ANSI 150 DN 100 PN16 FLANGE STRAIGHT 3 A1039 1 6 5 3 0 4 ANSI 150 DN 100 PN16 FLANGE ANGLED 22 5 4 A1039 2 7 5 3 4 QUICK CONNECT 4 5 NHM for Monsoo...

Page 10: ... of residual Loctite in the screw holes 5 Follow steps 1 through 5 in Section 4 2 1 6 Install pulley housing using the four 3 8 16 x 1 5 long screws that were originally installed Apply Loctite 242 blue to screws then tighten snug against pulley housing Maximum torque allowed is 200 in lb 17 ft lb 23 N m 7 The two belts are identical Install one belt over silver colored input shaft and lower right...

Page 11: ...3 4 2 4 INSTALLATION USING 3 ANSI 150 FLANGE INLET ADAPTER SIDE A OPTION G When Side A option G is specified the 3 ANSI 150 Flange Inlet Adapter is pre installed on side A of the Booster Four 5 8 11 x 3 bolts and thick washers are supplied One of the bolts and an O ring seal are pre installed between the Inlet Adapter and Booster body To install the Booster on a 3 ANSI 150 flange refer to Figure 4...

Page 12: ...n injury Do not install shutoff valves downstream of Booster Do not exceed the lowest maximum operating pressure rating of any devices assembled together Do not exceed the lowest maximum flow of any of the devices assembled together Do not install monitor extension pipes between Booster and monitor such as Task Force Tips Extend A Gun Akron 3406 or Elkhart Extender Do not exceed 20 508 mm monitor ...

Page 13: ...y does not interfere with RC monitor Power Com Cable if applicable Reposition Clamp if needed 5 Tighten each screw gradually until both are finger tight with approximately equal spacing between opposite ends of Clamp 1 Carefully tighten each screw one additional turn using a 5 32 hex wrench by alternating to the opposite screw in half turn increments until tight Over tightening screws will damage ...

Page 14: ... specified with inlet option W swivel base for Booster OSC only 1 Verify O ring size 243 is installed on monitor inlet barb and is free of debris Apply silicone grease over O ring 2 Depress the red latch and remove the safety guard from Oscillating Booster 3 Use 5 16 hex key to remove eight 3 8 16 x 1 25 screws from outlet of Oscillating Booster Set screws aside Apply blue Loctite to the eight scr...

Page 15: ...source to boost the pressure available to the monitor Port C3 also allows an inline eductor or other foam injection system to be attached to supply foam solution to the monitor See Section 6 0 on page 21 to estimate the performance of each inlet used independently Port C3 can serve as the primary inlet to the monitor during periods when water mains are not operational by providing fire protection ...

Page 16: ...For water supplies from other sources follow the instructions below 1 Close valve installed upstream of the Booster Side A Inlet 2 Connect a hose from the water supply to LDH Inlet Port C3 of the Booster Pumps and or foam injection devices should be connected in this hose line 3 After all connections have been made introduce the water supply When water reaches the Booster the swing check valve cla...

Page 17: ... with vehicle access routs maintained using hose bridges when needed The Booster and monitor can be relocated again and again to coordinate with re construction progress of fire main replacement programs outages and for protection of temporary fire hazards 5 2 3 1 TEMPORARY FIRE PROTECTION USING HOSE Figure 5 2 3 1 5 2 3 2 DIRECT CONNECTION WITH BROKEN WATER MAIN Figure 5 2 3 2 Hydrant In Service ...

Page 18: ...v03 5 2 3 3 DIRECT CONNECT WITH BROKEN HYDRANT Figure 5 2 3 3 5 2 3 4 CONNECTION WHEN THERE IS NO WATER MAIN Figure 5 2 3 4 MONITOR BOOSTER BLIND FLANGE HYDRANT HOSE FLOW PORT C3 OUT OF SERVICE PORT C3 MONITOR BOOSTER BLIND FLANGE CONCRETE HOSE FLOW PORT C3 FORKLIFT SLOTS ...

Page 19: ... use a wrench to manually rotate the external OSC drive hex shaft and then pivot the monitor by hand B When flowing Continue to gently push the monitor against the toggle point As the oscillating mechanism continues to rotate it will eventually allow the angle adjustment disc to reach the desired setting 3 When desired setting is reached release pull pin and adjust the monitor slightly until pull ...

Page 20: ...ve 20 x 75 long screw from center of one pulley and set the parts aside temporarily Repeat for other pulley 3 Loosen thumb nut Section 8 2 number 9 on bottom of safety guard section 8 2 number 2 Remove 8 cycle min pulleys from safety guard and slide original 4 cycle min pulleys into safety guard instead Install thumb nut snug against bottom pulley 4 Slide screws into pulleys and apply blue Loctite...

Page 21: ...de B outlet of the Booster only and does not include pressure losses of any upstream or downstream equipment such as hoses monitors and nozzles Figure 6 0 0 0 5 1 1 5 2 2 5 3 0 2000 4000 6000 8000 0 5 10 15 20 25 30 35 0 500 1000 1500 2000 2500 LOSS BAR FLOW litres min LOSS PSI FLOW GPM Flow from LDH Inlet Port C3 all models ZCH models only Flow from Side A mounted on TFT HUM or IVUM ZCF models on...

Page 22: ...rge of its obligations under this limited warranty If TFT makes this election claimant shall return the equipment to TFT free and clear of any liens and encumbrances This is a limited warranty The original purchaser of the equipment any person to whom it is transferred and any person who is an intended or unintended beneficiary of the equipment shall not be entitled to recover from TFT any consequ...

Page 23: ...6 8 1 SERVICE TESTING In accordance with NFPA 1962 equipment must be tested a minimum of annually Units failing any part of this test must be removed from service repaired and retested upon completion of the repair 8 2 REPAIR Factory service is available with repair time seldom exceeding one day in our facility Factory serviced equipment is repaired by experienced technicians wet tested to origina...

Page 24: ...PLACED BACK IN SERVICE appliances must be inspected to this list 1 There is no obvious damage such as missing broken or loose parts dents cracks corrosion or other defects that could impair operation 2 The waterway is clear of obstructions 3 Valves opens and closes smoothly and fully 4 There is no damage to any thread or other type connection 5 All locks and hold down devices work properly 6 Inter...

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