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©Copyright Task Force Tips, Inc. 2008-2014 

LIY-500 May 12, 2014 Rev10

6

3.2  ELECTRICAL CONTROLS

The electric TFT RC monitor is controlled by a very powerful, state-of-the-art electronics system. The key components of the system 
are the motor control boards and a communication board. Each motor control board has its own microprocessor and a sophisticated 
motor control chip. The communication board also has a microprocessor, which handles the interface to the operator stations.  All the 
components on these boards are solid state; there are no relays or electromechanical devices to wear out over time. The hardware 
and software have been designed with several key features:

3.2.1 MOTOR CONTROL BOARD (MCB) AUTO CONFIGURE

Each monitor has three MCBs, one for each motor. The MCB controls motor movement and direction for horizontal rotation, elevation, 
and nozzle pattern. In the unlikely event of a MCB failure, the failed board can be removed and one of the other two remaining MCBs 
can be moved into that position. This MCB will then auto confi gure itself to take over the control of that axis, so that the monitor can 
continue to be used, with two of the three motors. This is also a helpful benefi t when troubleshooting and requires fewer spare parts 
to be stocked.

3.2.2 MOTOR CURRENT LIMITING

The microprocessor on the MCB continuously monitors the motor current. As the motor reaches an end stop or if there is an 
obstruction, the motor current rises very quickly and the motor control chip automatically shuts down the motor in a few milliseconds. 
This eliminates the need for any type of external limit switches and the associated wiring. The microprocessor also locks the operator 
from moving in the stopped direction again, until the operator fi rst moves in the opposite direction.

3.2.3 MOTOR SOFT STOPS

The horizontal and vertical motors are equipped with feedback encoders which allow the microprocessor to know the motor position 
at all times. The fi rst time a motor reaches an end stop or strikes an obstruction, the microprocessor sets a new soft stop position just 
before the end stop. From that point on, when the axis approaches the stop, the MCB automatically slows down the motor until the 
end stop is reached. This signifi cantly reduces the wear on the motor, gearbox, and gear drives.

3.2.4 MOTOR SLOW/FAST SPEED

When an operator presses one of the buttons, the associated motor starts in low speed mode for accurate control of the water 
stream. For Tornado Monitors, after approximately ½ second the motor automatically ramps up to high speed, for quickly moving into 
position. For all other monitors, the speed ramps up after 2 seconds. When quickly changing directions, monitor remains at speed of 
prior move. If low speed is selected, monitor does not ramp to high speed but remains in low speed.

3.2.5 COMMUNICATION PROTOCOL

The communication from the monitor to the operator stations is performed over two wires using RS-485 serial protocol. Multiple 
operator stations can be added with only two wires for power and two wires for the RS-485 protocol between each station.

3.2.6 OSCILLATE AND PARK FEATURES

The OSCILLATE feature allows the user to program up to 65 points of continuous movement of the horizontal and vertical axes. The 
OSCILLATE pattern can be programmed from any operator station that has the OSC button.

The PARK feature allows the user to move the monitor, with one touch of a button, to a safe position before moving the fi re truck. 
The monitor will always move to two end stops to verify the correct position. During the programming procedure, the user has the 
ability to select which axis moves fi rst. This is helpful to avoid lights, hoses, obstructions, etc. The user can program up to 10 points 
of movement to reach the fi nal park position. The PARK pattern can be programmed from any operator station that has low profi le 
keypad buttons. A relay contact is available for connection to the truck alarm

3.2.7 SMART STREAM TECHNOLOGY

This technology, only available with TFT RC nozzles, utilizes a position encoder in the nozzle actuator to give the user greater control 
on the stream pattern, especially at FOG position. Nozzles equipped with a FLUSH position are programmed to stop and pause at 
full FOG position when moving towards the FLUSH position, preventing unwanted water fl ow. A second press on the button will cause 
the nozzle shaper to continue to move to FLUSH position for removing debris from the nozzle.

3.2.8 MONITOR DISABLE INTERLOCK

This feature, only available with TFT RC Extend-A-Guns and Ladder/Platform versions of monitors, provides an interlock for RC 
monitors that are installed on trucks in extremely confi ned spaces.  This interlock can also be used to prevent a RC monitor from 
moving and potentially damaging surrounding equipment.  TFT RC Extend-A-Guns are shipped with the Monitor Disable Interlock 
feature enabled.  This feature prevents the monitor from moving when the RC Extend-A-Gun is in the retracted position. Ladder/
Platform versions of monitors require a signal wired to an inhibit input in the aerial electronics interface box. Once active this interlock 
will prevent the monitor from damaging the apparatus that the monitor is installed on and prevent operator error from causing costly 
damage.

3.2.9 MONITOR SIT-AND-STAY FEATURE

Once the PARK pattern has been performed, the monitor will enter an active state of checking axis positions.  If road vibration causes 
the axes to move or an operator tries to move the manual override knob, the motor control boards will command the motors back to 
the PARK axis position.  This feature can be cancelled by hitting any of the movement buttons on the membrane switch.  This feature 
is not disabled by the INHIBIT interlock feature. Power must be applied to the RC monitor for this feature to remain active.

Summary of Contents for YE-RF-900

Page 1: ...t With Display Operator Station Y4E RP D SECTION 4 4 Tethered Operator Station Y4E CT SECTION 4 5 Tethered Operator Station With Display Y4E CT D SECTION 4 6 Wireless Operator Station YE RF SECTION 4...

Page 2: ...Copyright Task Force Tips Inc 2008 2014 LIY 500 May 12 2014 Rev10 2 This page intentionally left blank...

Page 3: ...d upon to use 3 It is your responsibility to know that you have been properly trained in Firefighting and or Emergency Response and in the use precautions and care of any equipment you may be called u...

Page 4: ...asic Operation 4 5 6 Display Controlled Operation 4 6 Wireless Operator Station 23 4 6 1 Mounting Storage Bracket 4 6 2 Installing Radio Antenna 4 6 3 Teaching ID Code 4 6 4 Changing Batteries 4 6 5 O...

Page 5: ...S OPERATOR STATION YE RF YE RF 900 YE RF 900 D 900 MHz YE RF 2400 2 4 GHz Handheld Unit Batteries Four AA Batteries Lithium Recommended Transmitting Power 100mW 50mW Operating Range 500 ft 152m Operat...

Page 6: ...2 5 COMMUNICATION PROTOCOL The communication from the monitor to the operator stations is performed over two wires using RS 485 serial protocol Multiple operator stations can be added with only two wi...

Page 7: ...pendent of the truck master switch the installer needs to install a SPST single pole single throw toggle switch Install this toggle switch in a location that can quickly be accessed before using the R...

Page 8: ...m supplied INSTALLER SUPPLIED TERMINAL BOX RED RED BLACK BLACK BLUE BLUE WHITE WHITE RED BLACK TYPICAL TERMINAL BOX CONNECTIONS INSTALLER SUPPLIED POWER CABLE See Note TOGGLE SWITCH OPERATOR STATION...

Page 9: ...programming the first two commands teach the monitor where to find the hard stops This guarantees that the position is accurate From that point the programmer can program the move to the final PARK p...

Page 10: ...ion 4 0 4 2 NOTE Depending on the manufactured date it may be necessary to deploy the Extend A Gun in order to enter OSCILLATE programming mode 4 0 4 1 PROGRAMMING Move monitor to starting point of pa...

Page 11: ...to program a sequence pattern Read manual before use WARNING 800 348 2686 Y5700 FLASHING LOW BATT ON FLOW OFF OSCILLATE PARK UP MONITOR DOWN www tft com POWER NO COMMUNICATION LINK WHEN ALTERNATING P...

Page 12: ...ts input signals but can be field changed to accept ground input signals Before January 1 2011 After January 1 2011 5 1 8 130 mm 7 7 16 190 mm 4 5 8 135 9mm PANEL CUT OUT DIMENSIONS 7 32 5 6mm 4 PLACE...

Page 13: ...Replace lid Figure 4 2 3 Panel Mount Operator Station VOLTAGE INPUTS GROUND INPUTS Figure 4 2 4 Relay Terminal Location AT PARK RELAY USER TERMINALS AT PARK PARK INPUTS ON 1 2 3 4 ON 1 2 3 4 4 2 4 PA...

Page 14: ...move nozzle pattern to wide and short reach STRAIGHT STREAM button used to move nozzle pattern to narrow and long reach LEFT button used to rotate sweep water stream from right to left from starting...

Page 15: ...space required will be 5 x 7 1 4 127 x 185mm A depth of 2 50mm will be required behind the panel Refer to Figure 4 3 1 for cutout dimensions Allow at least 6 of slack in cable for future repairs 4 5 8...

Page 16: ...nnection header to communicate across a J1939 CAN bus system and allows control of TFT RC Monitors and TFT RC Valve Under Monitors when a YE CAN Multiplex Interface Control is installed refer to secti...

Page 17: ...EFT display area command DISPLAY MENU SELECT ENTER used to control command menu selection and initiate configuration options MONITOR UP DOWN button typically used to control RC Extend A Gun Also known...

Page 18: ...x 285mm Refer to Figure 4 4 1 for hole dimensions Bracket can be used as a template Be sure spring is in position Material Use Material Use Thickness Drill Thickness Drill 5 64 3 32 206 5 2 5 3 32 213...

Page 19: ...ING LOW BATT ON FLOW OFF OSCILLATE PARK UP MONITOR DOWN www tft com POWER NO COMMUNICATION LINK WHEN ALTERNATING P PARK button used to initiate monitor storage sequence or to program storage movements...

Page 20: ...x 285mm Refer to Figure 4 5 1 for hole dimensions Bracket can be used as a template Be sure spring is in position Material Use Material Use Thickness Drill Thickness Drill 5 64 3 32 206 5 2 5 3 32 213...

Page 21: ...ion bus terminal block to the CAN communication bus terminal block Refer to Figure 4 5 4 1 WHITE WIRE BLUE WIRE CAN BUS TERMINATION HEADER CAN BUS TERMINAL BLOCK Figure 4 5 4 1 Operator Station CAN bu...

Page 22: ...used to initiate LEFT display area command DISPLAY MENU SELECT ENTER used to control command menu selection and initiate configuration options MONITOR UP DOWN button typically used to control RC Exte...

Page 23: ...LUMINUM STEEL Hole Size Chart For Self Tapping Screws 5 127mm 6 152mm Drill 3 Pilot Holes refer to hole size chart Mount Bracket with 3 1 4 20 Self Tapping Screws Tighten Securely Spring Fig 4 6 1 Wir...

Page 24: ...GHT buttons simultaneously for 5 seconds Continue to press the LEFT RIGHT buttons and then press UP button for 2 seconds Release buttons After several seconds the OSC PARK lights will flash rapidly to...

Page 25: ...K OSCillate and any AUXiliary functions For TFT RC monitors shipped with the antenna pre mounted in the monitor control box all the user needs to do is mount the storage bracket install radio board in...

Page 26: ...6 221 5 6 2 3 16 228 5 8 1 ALUMINUM STEEL Hole Size Chart For Self Tapping Screws 5 127mm 6 152mm Drill 3 Pilot Holes refer to hole size chart Mount Bracket with 3 1 4 20 Self Tapping Screws Tighten S...

Page 27: ...N button used to move water stream vertically down from starting point UP MONITOR DOWN Figure 4 7 3 Operator Station with Display Control Pad The range of the wireless operator station is 500 ft 152 m...

Page 28: ...corresponding DISPLAY COMMAND button 4 The display screen will indicate the status of the RFID TEACH LEARN sequence and will automatically exit TEACH LEARN mode when receiving a new ID Teach ID Code...

Page 29: ...PLAY COMMAND button 4 The display screen will indicate the status of the RFID TEACH LEARN sequence and will automatically exit TEACH LEARN mode when receiving a new ID Learn ID Code on Monitor Control...

Page 30: ...then the configuration program will require the group number to assign to this controller 5 After the number of monitors has been configured a name that is easier to remember can then be assigned to e...

Page 31: ...ness Hole Size Use Drill Material Thickness Hole Size Use Drill Inches mm Inches mm 5 64 3 32 0 206 5 2 5 5 64 3 32 0 206 5 2 5 1 8 0 213 5 4 3 1 8 0 213 5 4 3 3 16 0 221 5 6 2 3 16 0 221 5 6 2 SMART...

Page 32: ...e monitor down in the vertical direction Press left side of rocker thumb switch to move nozzle actuator to FOG position Move joystick LEFT to rotate monitor counterclockwise in the horizontal directio...

Page 33: ...itor and can be applied to the buttons refer to section 4 1 5 4 8 3 JOYSTICK BOARD CONFIGURATION To change the configuration 1 Ensure power is OFF to the unit 2 Remove lid from enclosure 3 Locate DIP...

Page 34: ...NCLOSURE MOUNTING Select proper operator location Enclosure is designed to be surface mounted and the size is 5 x 3 1 8 127 x 80mm Height to top of switches is 3 1 8 80mm Refer to Figure 4 9 1 for mou...

Page 35: ...ypical cable preparation 4 10 3 INPUTS SIGNAL CONFIGURATION The Communication Interface Control is shipped from the factory configured to accept 12 24 volt DC input signals but can be field changed to...

Page 36: ...te location of horizontal travel Always start by moving blinking light to the left Press hold OSC button for 5 seconds to store location Horizontal axis light will change positions once location is st...

Page 37: ...E WITH 2 1 4 20 FASTENERS TIGHTEN SECURELY 4 1 2 114 mm 2 51 mm Select proper enclosure location Enclosure is designed to be surface mounted and the size is 5 x 3 1 8 127 x 80mm Height of enclosure is...

Page 38: ...inputs one cable typically for controls located in the basket and one cable for controls located at the turntable 4 13 1 ELECTRONICS ENCLOSURE MOUNTING Select proper enclosure location Enclosure is de...

Page 39: ...OR STATION NOT INCLUDED SECTION 4 6 FROM CANBUS OUTPUT MODULE RC HURRICANE RC MONSOON RC TORNADO RC TYPHOON SUPPLIED To avoid excessive voltage drop at monitor operator station do not lengthen factory...

Page 40: ...CH OPERATOR STATION SECTION 4 6 FROM CANBUS OUTPUT MODULE RC HURRICANE RC MONSOON RC TORNADO RC TYPHOON supplied To avoid excessive voltage drop at monitor operator station do not lengthen factory sup...

Page 41: ...rder to be active 4 14 MULTIPLEX INTERFACE CONTROL YE CAN This Multiplex Interface Control converts CANbus or multiplex communications into serial communications for controlling a TFT RC monitor or va...

Page 42: ...and the size is 4 3 4 x 6 3 4 120mm x 170mm Height of enclosure is 2 1 4 57mm Refer to Figure 4 15 1 for mounting hole dimensions MOUNT ENCLOSURE WITH 2 1 4 20 FASTENERS TIGHTEN SECURELY 6 1 4 158mm...

Page 43: ...le moves thru its various patterns This is NORMAL Observing this speed change is NOT an indication that the nozzle is binding or malfunctioning If the end user desires to have this function disabled p...

Page 44: ...5 4 137 7 1 180 10 0 254 YE VKG PH Y7063 YE VK PJ Y7001 2 1 2 NPT 6 7 170 8 6 218 13 7 348 YE VK PL Y7002 3 NPT 7 4 188 8 9 226 14 3 363 4 17 2 INTERFACE ENCLOSURE MOUNTING The interface box should b...

Page 45: ...4 17 3 VALVE ELECTRICAL COMPONENTS 4 17 4 CONFIGURATION The valve interface control is factory set for AUX2 and Momentary operation This configuration is most suitable for joystick control of monitor...

Page 46: ...Verify code versions on monitor and all operator stations One Axis Fails To Operate From Any Control Station Loose motor wiring connection Check axis motor connection Bad motor control board Interchan...

Page 47: ...losure Incorrect wiring Check blue white communication wiring Incorrect INPUTS configuration Verify DIP switch 4 setting matches system wiring ON for voltage inputs OFF for ground inputs Y4E DISP Posi...

Page 48: ...pment less reasonable depreciation in complete discharge of its obligations under this limited warranty If TFT makes this election claimant shall return the equipment to TFT free and clear of any lien...

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