TapFlo CTV 40-13.5 Instruction Manual Download Page 7

  

Instruction manual CTV vertical pumps 

7

1.1 

Receiving inspection

Although precaution is taken by us when packing and shipping, we urge you to carefully check 

the shipment on receipt. Make sure that all parts and accessories listed on the packing list are 

accounted for. Immediately report any damage or shortage to the transport company and to us.

1.2 

Storage

-  If the equipment is to be stored prior to installation, place it in a clean location. 

-  Do not remove the protective covers from the suction and discharge, which have been fastened 

to keep pump internals free of debris. 

-  Store the pump on the motor fan cover in an upright position, or hang the pump from the cover 

plate.

-  Make sure to clean the pump thoroughly before installation.

1.3 

Installation

-  CTV pumps must be installed vertically and can be used in sumps, tanks and similar contai

-

ners.

-   For a safe "outside tank" installation always consult us for arrangement of neccessary modifi

-

cations.

-  Install the pump on a rigid support and fastened by the cover plate.

1.4 

Piping

A pump is generally part of a piping system that can include a number of components such as 

valves, fittings, filters, expansion joints, instruments, etc. The way the piping is arranged and the 

positioning of the components has a great influence on operation and the operating life of the 

pump. The pump cannot be used as a support for the components connected to it.

The flow of liquid from the pump must be as even as possible. It is advisable to avoid any tight 

bends or drastic reductions of diameters that may cause flow resistance in the plant. In case of 

diameter reduction, it is advisable to use appropriate conical reductions.

 

Discharge pipe

If the discharge height is more than 2 meters, a check valve shoiuld be installed in the discharge 

line (see installation example, chapter 1.5)

 

Suction extension

Use of extension pipe is possible on CTV pumps to allow emptying from a lower level. The liquid 

level can drop under the impeller (pump casing) during operation. However during startup the level 

must always be over the impeller (pump casing). See installation example, chapter 1.5.

 

Return flow

To avoid return flow, a check valve is recommended on the discharge side as near to the pumps 

as possible. It is of greatest importance in installations with high discharge height. See installation 

example, chapter 1.5.

 

1. INSTALLATION

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Summary of Contents for CTV 40-13.5

Page 1: ...efully before you install and operate the pump Edition 1 2008 hi arbetsfiler instruktioner tapflo pumpar ctv vertical centrifugal pumps ctv pumps instruction manual english rev 1 2008 indd CTV series...

Page 2: ...AINTENANCE 11 3 1 Maintenance schedule 11 3 2 Trouble shooting 11 3 3 Assembly and disassembly 12 3 3 1 Assembly drawings 12 3 3 2 Dismantling PP PVDF pumps 13 3 3 3 Dismantling stainless steel pumps...

Page 3: ...umps Models CTV Is in conformity with the essential health and safety requirements and technical con struction file requirements of the EC Machinery directive 89 393 EEC with amendments 91 368 EEC 93...

Page 4: ...Inform also other users of all safety instructions In addition to the instructions in this instruction manual the general safety and accident prevention regulations must be observed This symbol signal...

Page 5: ...c motor Inlet 0 5 General limits CTV pumps are made from polypropylene PP polyvinylidene fluoride PVDF or stainless steel AISI 316L Temperature General limits based on water With other chemicals the l...

Page 6: ...or approach rotating parts in movement Noise level CTV pumps including the motor in normal operating conditions produce a sound level below 80 dB A The major sources of noise are liquid turbulence in...

Page 7: ...t can include a number of components such as valves fittings filters expansion joints instruments etc The way the piping is arranged and the positioning of the components has a great influence on oper...

Page 8: ...k sump installations Installations with suction extension 8 Vertical suction extension allowed Size of pipe shall correspond with connection size No complex piping system on suction side In particular...

Page 9: ...he pumped liquid can be a critical element provide a thermometer 1 7 Motor Connection An expert electrician must always carry out the electrical connection Compare the power supply with the data plate...

Page 10: ...o or three minutes with discharge closed A longer operation in these conditions can damage the pump If the pressure shown on the pressure gauge on the discharge piping does not increase turn off the p...

Page 11: ...charge clogged Impeller damaged Wrong direction of rotation Check piping system Clean the pump internally Change impeller See chapter 1 7 for change of direction Insufficient head Air in the casing or...

Page 12: ...disconnected The pump motor unit must be placed in a position where it cannot be started unintentionally Before servicing in any way the parts in contact with the pumped liquid make sure that the pum...

Page 13: ...ling stainless steel pumps After removal of eventual suction extension or strainer place the pump horizontally on a bench Unscrew the casing mounting screws with washers 141 and 142 and lift carefully...

Page 14: ...1 PP or PVDF 132 Lock ring 1 PP or PVDF 15 Shaft bushing 1 Ceramic 151 Shaft bushing o ring 1 NBR 161 Lip seal 1 NBR or FKM 162 Shaft sleeve 1 PP or PVDF 17 Elbow 1 PP or PVDF 18 Casing o ring 1 EPDM...

Page 15: ...rew 4 Stainless steel 142 Casing mounting washer 4 Stainless steel 143 Casing mounting nut 4 Stainless steel 15 Shaft bushing 1 Ceramic 161 Lip seal 1 NBR or FKM 162 Shaft sleeve 1 AISI 316L 17 Elbow...

Page 16: ...8 5 25 9 8 15 1 5 kW CTV 25 11 5 32 10 40 12 5 22 2 2 kW CTV 32 12 5 40 13 5 Standard execution Changes reserved without notice PP PVDF pumps Pos Description Qty 161 Lip seal 1 193 Impeller o ring 1 1...

Page 17: ...DATA 5 1 Performance curves The performance curves are based on water at 20 C Speed 2900 rpm Contact us for detailed curves 5 1 1 Performance curves PP PVDF pumps Changes reserved without notice 5 1...

Page 18: ...Max head m 10 14 16 19 10 17 23 Motor power kW 0 55 0 75 1 1 1 5 1 1 1 5 2 2 Outlet dimension male BSP 1 1 1 1 1 1 4 1 1 4 1 1 4 Motor data 3 phase 2 pole 2900 rpm 380 420 VAC 50 Hz IP 55 Max tempera...

Page 19: ...r power kW 0 55 0 75 1 1 1 5 2 2 2 2 Outlet dimension male BSP 3 4 1 1 1 1 2 1 1 2 1 1 2 Motor data 3 phase 2 pole 2900 rpm 380 420 VAC 50 Hz IP 55 Max temperature 100 C Materials Pumpcasing and impel...

Page 20: ...ng the products including all warranties of fitness for a particular purpose 3 This warranty shall not be applicable in circumstances other than defects in material design and workmanship In particula...

Page 21: ...was originally designed and manufactured This warranty shall not reimburse such adaptations changes or adjustments or attempt to do so whether properly performed or not nor any damage resulting from t...

Page 22: ...was installed date Pump type Serial No see name plate Description of the fault The installation Liquid Temperature C Viscosity cPs Spec grav kg m3 pH value Contents of particles of max size mm Flow l...

Page 23: ...Instruction manual CTV vertical pumps 23 NOTES...

Page 24: ...DISTRIBUTOR Tapflo AB Filaregatan 4 S 442 34 Kung lv Sweden Tel 46 303 63390 Fax 46 303 19916 E mail sales tapflo com www tapflo com...

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