TapFlo CTV 40-13.5 Instruction Manual Download Page 11

  

Instruction manual CTV vertical pumps 

11

 

3. MAINTENANCE

Maintenance  work  on  electrical  installations  must  be  performed  by  qualified 
personnel and only when the power supply has been shutoff. Follow the local 
and national safety regulations.

3.1 

Maintenance schedule

The CTV range pumps generally do not require any maintenance. However depending on the 

application, it may be necessary to once in a while clean the internals of the pump to optimize the 

performance.

3.2 

Trouble shooting

Problem

Possible fault

Measure to take

Failure to deliver

Liquid level too low

Motor speed too low

Impeller clogged

Wrong direction of rotation

NPSHa too low

See MIN start level chapter 1.5

Check the motor and motor connection

Clean the pump

See chapter 1.7 for change of direction

Consult us

Insufficient capacity

Head higher than expected

Impeller or discharge clogged

Impeller damaged

Wrong direction of rotation

Check piping system

Clean the pump internally

Change impeller

See chapter 1.7 for change of direction

Insufficient head

Air in the casing or discharge

Motor speed too low

Impeller damaged

Impeller diameter too small

Check system for air pockets

Check the motor and motor connection

Change impeller

Consult us for eventual change

Irregular flow

Liquid level too low

Suction or strainer clogged

See MIN liquid level chapter 1.5

Check and clean

Electric  current  too  high 

(motor protection shut)

Specific gravity higher than expected

Viscosity higher than expected

Head lower than expected

Motor bearings worn

Increase the head with flow control valve

Consult us

Increase the head with flow control valve

Change bearings, check vapour seal

Pump vibrates

Pump insufficiently fastened

Impeller damaged or clogged

Motor bearings worn

Liquid level too low

Check the pump mounting bolts

Check and clean or replace impeller

Change bearings, check vapour seal

See MIN liquid level chapter 1.5

Summary of Contents for CTV 40-13.5

Page 1: ...efully before you install and operate the pump Edition 1 2008 hi arbetsfiler instruktioner tapflo pumpar ctv vertical centrifugal pumps ctv pumps instruction manual english rev 1 2008 indd CTV series...

Page 2: ...AINTENANCE 11 3 1 Maintenance schedule 11 3 2 Trouble shooting 11 3 3 Assembly and disassembly 12 3 3 1 Assembly drawings 12 3 3 2 Dismantling PP PVDF pumps 13 3 3 3 Dismantling stainless steel pumps...

Page 3: ...umps Models CTV Is in conformity with the essential health and safety requirements and technical con struction file requirements of the EC Machinery directive 89 393 EEC with amendments 91 368 EEC 93...

Page 4: ...Inform also other users of all safety instructions In addition to the instructions in this instruction manual the general safety and accident prevention regulations must be observed This symbol signal...

Page 5: ...c motor Inlet 0 5 General limits CTV pumps are made from polypropylene PP polyvinylidene fluoride PVDF or stainless steel AISI 316L Temperature General limits based on water With other chemicals the l...

Page 6: ...or approach rotating parts in movement Noise level CTV pumps including the motor in normal operating conditions produce a sound level below 80 dB A The major sources of noise are liquid turbulence in...

Page 7: ...t can include a number of components such as valves fittings filters expansion joints instruments etc The way the piping is arranged and the positioning of the components has a great influence on oper...

Page 8: ...k sump installations Installations with suction extension 8 Vertical suction extension allowed Size of pipe shall correspond with connection size No complex piping system on suction side In particular...

Page 9: ...he pumped liquid can be a critical element provide a thermometer 1 7 Motor Connection An expert electrician must always carry out the electrical connection Compare the power supply with the data plate...

Page 10: ...o or three minutes with discharge closed A longer operation in these conditions can damage the pump If the pressure shown on the pressure gauge on the discharge piping does not increase turn off the p...

Page 11: ...charge clogged Impeller damaged Wrong direction of rotation Check piping system Clean the pump internally Change impeller See chapter 1 7 for change of direction Insufficient head Air in the casing or...

Page 12: ...disconnected The pump motor unit must be placed in a position where it cannot be started unintentionally Before servicing in any way the parts in contact with the pumped liquid make sure that the pum...

Page 13: ...ling stainless steel pumps After removal of eventual suction extension or strainer place the pump horizontally on a bench Unscrew the casing mounting screws with washers 141 and 142 and lift carefully...

Page 14: ...1 PP or PVDF 132 Lock ring 1 PP or PVDF 15 Shaft bushing 1 Ceramic 151 Shaft bushing o ring 1 NBR 161 Lip seal 1 NBR or FKM 162 Shaft sleeve 1 PP or PVDF 17 Elbow 1 PP or PVDF 18 Casing o ring 1 EPDM...

Page 15: ...rew 4 Stainless steel 142 Casing mounting washer 4 Stainless steel 143 Casing mounting nut 4 Stainless steel 15 Shaft bushing 1 Ceramic 161 Lip seal 1 NBR or FKM 162 Shaft sleeve 1 AISI 316L 17 Elbow...

Page 16: ...8 5 25 9 8 15 1 5 kW CTV 25 11 5 32 10 40 12 5 22 2 2 kW CTV 32 12 5 40 13 5 Standard execution Changes reserved without notice PP PVDF pumps Pos Description Qty 161 Lip seal 1 193 Impeller o ring 1 1...

Page 17: ...DATA 5 1 Performance curves The performance curves are based on water at 20 C Speed 2900 rpm Contact us for detailed curves 5 1 1 Performance curves PP PVDF pumps Changes reserved without notice 5 1...

Page 18: ...Max head m 10 14 16 19 10 17 23 Motor power kW 0 55 0 75 1 1 1 5 1 1 1 5 2 2 Outlet dimension male BSP 1 1 1 1 1 1 4 1 1 4 1 1 4 Motor data 3 phase 2 pole 2900 rpm 380 420 VAC 50 Hz IP 55 Max tempera...

Page 19: ...r power kW 0 55 0 75 1 1 1 5 2 2 2 2 Outlet dimension male BSP 3 4 1 1 1 1 2 1 1 2 1 1 2 Motor data 3 phase 2 pole 2900 rpm 380 420 VAC 50 Hz IP 55 Max temperature 100 C Materials Pumpcasing and impel...

Page 20: ...ng the products including all warranties of fitness for a particular purpose 3 This warranty shall not be applicable in circumstances other than defects in material design and workmanship In particula...

Page 21: ...was originally designed and manufactured This warranty shall not reimburse such adaptations changes or adjustments or attempt to do so whether properly performed or not nor any damage resulting from t...

Page 22: ...was installed date Pump type Serial No see name plate Description of the fault The installation Liquid Temperature C Viscosity cPs Spec grav kg m3 pH value Contents of particles of max size mm Flow l...

Page 23: ...Instruction manual CTV vertical pumps 23 NOTES...

Page 24: ...DISTRIBUTOR Tapflo AB Filaregatan 4 S 442 34 Kung lv Sweden Tel 46 303 63390 Fax 46 303 19916 E mail sales tapflo com www tapflo com...

Reviews: