TapFlo CTI AA-03 Original Instruction Download | Manualshive

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7.

WARRANTY

IOM manual CTI & CTH centrifugal pumps

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TAPFLO AB

Sweden

Filaregatan 4 | S-442 34 Kungälv

Tel: +46 303 63390
Fax: +46 303 19916

E-mail addresses:
Commercial questions: [email protected]
Orders: [email protected]
Tech support: [email protected]

Tapflo products and services are available in 75 countries on 6 continents.

Tapflo is represented worldwide by own Tapflo Group Companies and carefully selected distributors assuring highest Tapflo service
quality for our customers’ convenience.

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Summary of Contents for CTI AA-03

Page 1: ...C 22 CTH CC 22 CTI DD 224 CTH DD 224 CTI CE 15 CTH CE 15 CTI DF 224 CTH DF 224 CTI CE 22 CTH CE 22 CTI DG 224 CTH DG 224 CTI DD 40 CTH DD 40 CTI DF 40 CTH DF 40 CTI DG 40 CTH DG 40 CTI DF 60 CTH DF 60...

Page 2: ...tion pipe 8 1 7 Health and safety 9 1 7 1 Protection 9 1 7 2 Electrical safety 9 1 7 3 Chemical hazard 9 1 7 4 Dry running 9 1 7 5 Noise level 9 1 7 6 Temperature hazards 9 1 7 7 Rotating parts 10 1 7...

Page 3: ...26 3 6 1 Test run 26 4 OPTIONS 27 4 1 Lubricated seal 4Z 27 4 2 Flushed seal 4F API Plan 11 29 4 3 Heating cooling jacket 4J 30 4 4 Hygienic shroud M 30 4 5 Pump drain 4K 31 4 6 Long coupled execution...

Page 4: ...41 6 3 Dimensions CTH 42 6 4 Dimensions CTI long coupled pump 43 6 5 Materials data and limits 44 6 6 Mounting torques and dimensions of screws nuts 44 6 7 Performance curves 45 6 8 Permitted loads on...

Page 5: ...with the relevant Union harmonization legislation Directive 2006 42 EC of European Parliament and of the Council of 17 May 2006 on machinery amending Directive 95 16 EC Directive 2014 35 UE of the Eu...

Page 6: ...e pump 0 2 Warning symbols The following warning symbols are present in this instruction manual This is what they say This symbol stands next to all safety instructions in this instruction manual wher...

Page 7: ...ris Clean the pump thoroughly before installation When in storage turn the shaft by hand at least twice per week The pump motor unit should always be stored indoor in dry vibration and dust free condi...

Page 8: ...onnections of five diameters 1 6 1 Connection of discharge pipe A check valve and a shut off regulation valve are normally fitted on the discharge side The check valve protects the pump from any backf...

Page 9: ...used for pumping a different liquid it is essential to clean the pump beforehand in order to avoid any possible reaction between the two products 1 7 4 Dry running Do not start nor carry out running...

Page 10: ...hort and direct as possible 7 YES attachment for gauge or safety pressure switch 8 YES adjusting gate valve on outlet 9 Bends placed after valves and instruments not closer to the pump inlet than five...

Page 11: ...rves 1 9 1 Electric power The electric power absorbed by the motor can be measured by means of a wattmeter or an amp gauge 1 9 2 Optional instruments The optional instruments can indicate if pump is w...

Page 12: ...ed properly 1 11 Motor standard As a standard Tapflo CT pump are equipped with motors of the following parameters International Mounting Arrangement B34 Number of poles Rotation speed rpm 2 Non ATEX P...

Page 13: ...ection to the terminals of the electric motor chapter 1 10 Motor connection and repeat the procedure described above Any auxiliary connections must all be connected If the pump is equipped with an oil...

Page 14: ...program according to local and public health and safety regulations 2 3 1 Cleaning procedure The pump may be cleaned in two different ways CIP Cleaning In Place without dismantling the pump using ste...

Page 15: ...ment WEEE directive Users of electrical and electronic equipment EEE with the WEEE marking per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste but use th...

Page 16: ...rt and direct X Pump is clogged Clean the pump X X X X Cavitation Increase suction pressure X X X X The pump sucks air Make sure all connections are tight X X X Suction pipe is blocked Check pipes val...

Page 17: ...ed When draining the liquid make sure that there is no danger for people or the environment The numbers put in brackets refer to the part numbers in the spare part drawings and spare part lists in cha...

Page 18: ...ome alcohol or water before pushing out of the mechanical seal Fig 3 3 7 Remove the deflector 17 Fig 3 3 8 Remove the screws 121 and washers 122 fastening the back cover 11 to the motor 10 Fig 3 3 9 L...

Page 19: ...e mechanical seal fit the back casing 12 onto the back cover 11 and check the seal fitting dimension according to the table below This ensures that correct pressure is applied on the mechanical seal b...

Page 20: ...ws you to check whether the face of the shaft 16 touches the tool NOTE3 After tightening screw 161 remember to take off the mounting tool T NOTE4 The set of special tools can be purchased under Tapflo...

Page 21: ...e NOTE Check if O ring does not springs back It may springs back when O ring does not reach the surface of the internal rim Fig 3 4 9 Once again degrease surface of the recess and the sliding face of...

Page 22: ...impeller 9 onto the shaft extension 16 When mounting the impeller 9 on the shaft extension 16 make sure that it is locked in the proper position before tightening the mounting screw 191 with its wash...

Page 23: ...sted if the pump leaks or perhaps does not start accordingly to wrong assembly of the pump After a few weeks of operation retighten the screws with appropriate torque 3 5 Disassembly 4FZ option Please...

Page 24: ...lease the metal pipe 1363 Fig 3 5 5 Loosen the screw on the elbow union 1367 Fig 3 5 6 Remove the metal pipe 1363 Fig 3 5 7 Unscrew and remove the elbow union 1367 Fig 3 5 8 Unscrew the connection ada...

Page 25: ...5 13 Remove the O ring 18 NOTE After every disassembly the O ring 18 has to be replaced by a new one Fig 3 5 14 Remove the impeller mounting screw 191 and the washer 192 use a spanner key in the openi...

Page 26: ...mp correctly Fig 3 6 1 Check if the strainer 1361 is not clogged and clean if necessary Fig 3 6 2 Before inserting the lip seal 159 into the back casing 126 wet it with alcohol Use a pressing device t...

Page 27: ...so compatible with materials that the pump is made of when using oil as buffering liquid you should not use EPDM O rings in mechanical seal As a standard an NBR lip seal is used other materials are av...

Page 28: ...Pump back cover for lubricated seal 5 xxx 126 1 Pump back casing with welded seal chamber 5 xxx 159 1 Lip seal 5 xxx 16Z 1 Shaft for pump with lubricated seal 5 xxx 16WZ 1 Shaft reinforced version 5 x...

Page 29: ...is fully demountable To disassemble self cleaning filter for removal of collected big particles or routine inspections remove upper flange and then disassemble the filter To provide easy disassembly t...

Page 30: ...ximum temperature for heating medium is 60 C maximum pressure is 2 bar It s crucial to avoid sudden temperature changes that could cause excessive strain The pump can also be equipped with optional co...

Page 31: ...pump sizes Art no Q ty Description 5 xxx 131 1 Pump casing with drain 5 xxx 131 x 1 Pump casing with drain x nonstandard drain plug and size 5 xxx 132 1 Drain plug 5 xxx 1321 1 Drain plug O ring 4 6 L...

Page 32: ...e reinforced impeller is a great option when pumping high viscous liquids or ones containing solid particles This design is much more robust and can withstand more tensions transferred from the liquid...

Page 33: ...p sizes Art no Q ty Description 5 xxx 13W 1 Reinforced pump casing 5 xxx 18W 1 Housing O ring for reinforced casing 4 9 Increased number of mounting holes 4O This options is perfect for CT pumps when...

Page 34: ...external quench 5 xxx 1251 2 Connection joint 5 xxx 159 1 Lip seal 5 xxx 16Z 1 Pump shaft for external quench 4 11 Mechanical seal options Apart from different materials that can be used for static a...

Page 35: ...g washers 4 4 4 8 8 A4 80 A4 80 143 Casing mounting nuts 4 4 4 8 8 A4 70 A4 70 15 Mechanical seal complete H N 1 1 1 1 1 See 6 1 See 6 1 16 Shaft extension 1 1 1 1 1 AISI 316L AISI 316L 161 Lock screw...

Page 36: ...5 SPARE PARTS IOM manual CTI CTH centrifugal pumps 36 5 3 Spare parts drawing options...

Page 37: ...125 2 Joint for pump with heating jacket External quench 4Q Art no Q ty Description 5 xxx 1141 1 Pump back cover for external quench 5 xxx 1241 1 Pump back casing for external quench 5 xxx 1251 2 Con...

Page 38: ...coupled pump 1 AISI 316L 17 Deflector 1 NBR 18 Casing O ring 1 EPDM FDA std FKM FDA FEP Silicone FDA 191 Impeller mounting screw 1 A4 70 192 Impeller mounting washer 1 A4 70 1930 Key for shaft 1 A4 2...

Page 39: ...the pump are subject to wear and have to replaced We recommend having the following parts in stock Pos Description Q ty 15 Mechanical seal 1 18 Casing O ring 1 5 8 How to order parts When ordering spa...

Page 40: ...with OP ring K Different hardness of static and dynamic seal elements J D with OP ring SiC SiC only 3 Connection options Blank Thread BSP on CTI Thread DIN 11851 on CTH 3A ANSI flange CTI only 3B BSPT...

Page 41: ...55 5 5 132 53 00 70 571 92 192 132 293 140 216 256 CTI EG 55 5 5 132 53 10 70 571 92 192 132 293 140 216 256 CTI EF 75 7 5 132 64 50 70 571 92 192 132 293 140 216 256 CTI EG 75 7 5 132 64 85 70 571 9...

Page 42: ...2 53 40 70 571 92 192 132 293 140 216 256 CTH EF 75 7 5 132 64 80 70 571 92 192 132 293 140 216 256 CTH EG 75 7 5 132 65 15 70 571 92 192 132 293 140 216 256 CTH AA 024 0 25 71 7 25 60 358 36 100 71 1...

Page 43: ...CC 15B 1 5 90S 64 540 68 160 177 310 304 250 205 285 144 270 CTI CE 15B 1 5 90S CTI CC 22B 2 2 90L 64 565 68 160 177 310 304 250 205 285 144 270 CTI CE 22B 2 2 90L CTI DD 40B 4 0 112M 70 666 92 192 2...

Page 44: ...lable with ATEX cat 2 or 3 Eex e or Eex d Pressure rating 10 bar PN10 Temperature Max 90 C 180 C for long coupled pump Viscosity Max 200 cSt Particles Max diameter is 6 mm std open impeller bigger if...

Page 45: ...6 DATA IOM manual CTI CTH centrifugal pumps 45 6 7 Performance curves The performance curves are based on water at 20 C Contact us for detailed curves Speed 2900 rpm Speed 1450 rpm...

Page 46: ...TI CTH CT A Direction Load N inlet outlet Moment of force inlet outlet Nm X 70 6 Y 100 6 Z 70 6 CTI B Direction Load N inlet outlet Moment of force inlet outlet Nm X 80 8 Y 120 8 Z 80 8 CT C Direction...

Page 47: ...he Customer except for those purposes set out in any invitation to render documents or other documents specifically made available to Tapflo before entering into this agreement c high quality material...

Page 48: ...rts or components will become the property of Tapflo 7 The products are built in accordance with standard CE normative and are tested where applicable by Tapflo Approval and tests by other control aut...

Page 49: ...ivery Date Date of pump installation Pump type Serial No see name plate Description of the fault The installation Liquid Temperature C Viscosity cPs Spec grav kg m3 pH value Content of particles of ma...

Page 50: ...Belarus Tel 375 17 3934609 sales tapflo by Bulgaria Tapflo EOOD Tel 359 2 974 18 54 office tapflo org Canada Tapflo Canada Tel 1 514 813 5754 canada tapflo com Croatia Tapflo GmbH Tel 385 91 4884 666...

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