Tapeswitch CKP/Solo Sensors Technical Manual Download Page 3

3

1. GENERAL

The CKP/

Solo

 mat is a pressure sensitive

safety device designed to protect operators
working at or near dangerous machinery.

The

 

mat is designed to meet the requirements

of BS EN 1760-1:1998 and contains an integral
fail-safe  function which monitors the switching
elements to Category 3 of EN954-1 providing
dual channel outputs.

When correctly installed at and interfaced to
a machine via a suitable control, which
monitors the dual outputs of the mat, the
CKP/

Solo

 mat will:

(a) detect a person present in the dangerous
area and prevent dangerous motion from
occurring.

(b) detect a person entering the dangerous
area and cause dangerous motion to cease
before the person can reach the dangerous
parts.

(c) a combination of (a) and (b). The area
covered by the sensor depends on which of
the functions (a), (b) or (c) is to be performed.

NOTE: The CKP/

Solo

 mat is not suitable for

detecting children.

The CKP/

Solo

 mat is ideal for use with

safety bus systems. The mats can connect
directly to the same kind of standard safety
bus I/O connection modules that are used to
connect E-Stop switches over the
bus system. This is much more convient than
the alternative of having an additional control
unit close to the mat so that it can provide the
volt-free, normally closed connections to the
safety bus I/O module.

WARNING

The information contained in this
manual relates to the use of a CKP/Solo
mat, to provide a basic safety switching
device.

In some applications the CKP/Solo mat
may be used together with other
equipment to provide additional
functions and features i.e. for use with
Safety Bus systems. Any other
documentation supplied must be used in
conjunction with this manual.

In some cases some installation
parameters, notably the positioning of
the mat in relation to the dangerous
parts of the machine, can be affected
and close attention must be paid to all
information supplied with all equipment.

Summary of Contents for CKP/Solo Sensors

Page 1: ...safety system WARNING Tapeswitch safety mat systems are intended to protect operators working at or near dangerous machinery They can only perform thisfunctioniftheyarecorrectlyfittedandinterfacedtoas...

Page 2: ...1 GENERAL 4 2 SENSOR INSTALLATION 5 PERIODICCHECKING 5 1 GENERAL 5 2 COMMISSIONING CHECKS 5 3 SIX MONTHLY CHECKS 5 4 DAILY SETTING CHECKS 6 OPERATION MAINTENANCEANDSERVICING 6 1 OPERATION 6 2 MAINTEN...

Page 3: ...is not suitable for detectingchildren The CKP Solo mat is ideal for use with safety bus systems The mats can connect directly to the same kind of standard safety bus I O connection modules that are us...

Page 4: ...he maximum width of a mat is 1200 mm the maximum length of a mat is 2400 mm the maximum total area is 2 88m Figure 1 Dimensions of the inactive area around outer edge of sensor The dimensions of senso...

Page 5: ...lyopenswitch Heavy gauge tin plated copper wire is used for all internal wiring and all connections to the switching elements are direct solder joints The switches are self bottoming and as a resultth...

Page 6: ...mance of the machine Anymachineregardlessoftheefficiencyofits brakingsystem willtakeacertainamountof time to come to rest after a stop signal is generated From the instant that a persons foot touches...

Page 7: ...erall system response time T should be measured several times and the highest value recorded plus a suitable allowance for brake deterioration should be used in the calculationoftheminimumseparationdi...

Page 8: ...fsafetyintegrity determined by the risk assessment d Steps must be taken to prevent access to the dangerous parts of the machine from any direction not covered by the sensor Such stepscouldincludefixe...

Page 9: ...0mm Keepmatsensors flatwheneverpossible Alwaysstoreflat Mat sensors with one edge longer than 1 metre should be handled by two people Figure 5 Ensure operator is always standing on active area of sens...

Page 10: ...sor This specially designed edging comes in two parts a base and a cover The cover provides a 20 degree ramp to prevent a tripping hazard at the outer sensor edges TypeAE 13 edging is illustrated in F...

Page 11: ...cable is fitted with an M12 plug Theconnectionstothematsensor are shown in Figure 9 One cable is used for the d c supply and one cableisusedforthe Volt FreeSafetyOutputs NOTE In order to achieve EN95...

Page 12: ...oissuitablefor thelevelofriskpresentedbythe machine ii Checkthattheenvironmentissuitable for the use of the CKP Solo b Checkthatthedimensionsandpositionof the CKP Soloare correct taking into account t...

Page 13: ...es over thewholeactiveareabywalking heeltotoe over the whole area in two directions as shown in Figure 10 l Examinethestoppingperformancemonitor iffitted toensurethatitisfittedandfunctioning correctly...

Reviews: