Tapeswitch CKP/Solo Sensors Technical Manual Download Page 11

11

Figure 8 - AE-13 & AE-C Installation

NOTE:

 MAT SENSORS MUST BE

FITTED WITH THE LABEL SIDE UP.

Step 4

 - Position the base sections around the

mat and fit AE-C corner pieces. Drill pilot
holes through each corner piece and holes in
the base sections if applicable. Remove base
sections / corner pieces and drill and plug the
floor. Refit base sections  and corner pieces
and secure in position with the screws
provided,  as shown in figure 8. Ensure the
cable exits neatly through the slot(s) in the
base section.

Figure 9 - CKP/Solo Connection Details

4.2.4 ELECTRICAL INSTALLATION

The CKP

/Solo 

mat is supplied with 2 x 4 core

cables 0.5m long, each cable is fitted with an
M12  plug. The connections to the mat sensor
are shown in Figure 9.

One cable is used for the d.c. supply, and one
cable is used for the  Volt-Free Safety Outputs.

NOTE: In order to achieve EN954-1
Category 3 safety integrity, the outputs must
be wired as two separate channels to a suitable
control capable of monitoring them for
equivalence.

Step 5 

- Route the cable(s) to the interface.

The cable(s) should exit from the edging as
close to the interface position as possible.
The cables should be protected in suitable
conduit between the edging and the interface.
Protect any edges over which the cables pass
with grommet strip or similar.

Step 6 

- Fit the cover extrusion of the edging

using suitable self-tapping screws.

+24V

0V

O/P

1

O/P

2

CKP/Solo SENSOR

BROWN

BLUE

BROWN

WHITE

BLUE

BLACK

1

3

1

2

3

4

CABLE B

CABLE A

2

4

3

1

Summary of Contents for CKP/Solo Sensors

Page 1: ...safety system WARNING Tapeswitch safety mat systems are intended to protect operators working at or near dangerous machinery They can only perform thisfunctioniftheyarecorrectlyfittedandinterfacedtoas...

Page 2: ...1 GENERAL 4 2 SENSOR INSTALLATION 5 PERIODICCHECKING 5 1 GENERAL 5 2 COMMISSIONING CHECKS 5 3 SIX MONTHLY CHECKS 5 4 DAILY SETTING CHECKS 6 OPERATION MAINTENANCEANDSERVICING 6 1 OPERATION 6 2 MAINTEN...

Page 3: ...is not suitable for detectingchildren The CKP Solo mat is ideal for use with safety bus systems The mats can connect directly to the same kind of standard safety bus I O connection modules that are us...

Page 4: ...he maximum width of a mat is 1200 mm the maximum length of a mat is 2400 mm the maximum total area is 2 88m Figure 1 Dimensions of the inactive area around outer edge of sensor The dimensions of senso...

Page 5: ...lyopenswitch Heavy gauge tin plated copper wire is used for all internal wiring and all connections to the switching elements are direct solder joints The switches are self bottoming and as a resultth...

Page 6: ...mance of the machine Anymachineregardlessoftheefficiencyofits brakingsystem willtakeacertainamountof time to come to rest after a stop signal is generated From the instant that a persons foot touches...

Page 7: ...erall system response time T should be measured several times and the highest value recorded plus a suitable allowance for brake deterioration should be used in the calculationoftheminimumseparationdi...

Page 8: ...fsafetyintegrity determined by the risk assessment d Steps must be taken to prevent access to the dangerous parts of the machine from any direction not covered by the sensor Such stepscouldincludefixe...

Page 9: ...0mm Keepmatsensors flatwheneverpossible Alwaysstoreflat Mat sensors with one edge longer than 1 metre should be handled by two people Figure 5 Ensure operator is always standing on active area of sens...

Page 10: ...sor This specially designed edging comes in two parts a base and a cover The cover provides a 20 degree ramp to prevent a tripping hazard at the outer sensor edges TypeAE 13 edging is illustrated in F...

Page 11: ...cable is fitted with an M12 plug Theconnectionstothematsensor are shown in Figure 9 One cable is used for the d c supply and one cableisusedforthe Volt FreeSafetyOutputs NOTE In order to achieve EN95...

Page 12: ...oissuitablefor thelevelofriskpresentedbythe machine ii Checkthattheenvironmentissuitable for the use of the CKP Solo b Checkthatthedimensionsandpositionof the CKP Soloare correct taking into account t...

Page 13: ...es over thewholeactiveareabywalking heeltotoe over the whole area in two directions as shown in Figure 10 l Examinethestoppingperformancemonitor iffitted toensurethatitisfittedandfunctioning correctly...

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