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HIGH VOLTAGE SAFETY 

It is essential to follow safe working procedures when working with high voltage.  Information 
on accepted codes of practice should be obtained from your local heath and safety regulatory 
body. 

It  is  essential  that  the  KV5-100  mk3  series  test  sets  are  only  used  in  a  suitable  test 
environment.  EN50191:2010  (Erection  and  Operation  of  Electrical  Test  Equipment)  provides 
information  on  the  installation  and  use  of  test  installations  and  is  referenced  by  health  and 
safety law in the EU.  

IEEE standard 510-1983 (IEEE Recommended Practices for Safety in High-Voltage and High-
power Testing) also provides a working framework for establishing safe procedures, but must 
be  read  in  conjunction  with  local  regulations  and  accepted  codes  of  practice.  Although  this 
standard  has  since  been  withdrawn,  it  does  contain  very  good  practices  that  are  still 
referenced today, the following excerpts are taken from IEEE 510: 

  All  ungrounded  terminals  of  the  test  equipment  or  apparatus  under  test  should  be 

considered as energised. 

  Common ground connections should be solidly connected to both the test set and the test 

specimen.  As  a  minimum,  the  current  capacity  of  the  ground  leads  should  exceed  that 
necessary  to  carry  the  maximum  possible  ground  current.  The  effect  of  ground  potential 
rise due to the resistance and reactance of the earth connection should be considered. 

  Precautions  should  be  taken  to  prevent  accidental  contact  of  live  terminals  by  personnel, 

either by shielding the live terminals or by providing barriers around the area. 

  The circuit should include instrumentation for indicating the test voltages. 

  Appropriate  switching  and,  where  appropriate,  an  observer  should  be  provided  for  the 

immediate  de-energisation  of  test  circuits  for  safety  purposes.  In  the  case  of  dc  tests, 
provisions  for  discharging  and  grounding  charged  terminals  and  supporting  insulation 
should also be included. 

  High-voltage  and  high-power  tests  should  be  performed  and  supervised  by  qualified 

personnel.  

  Consideration  should  be  given  to  safety  regulations  which  may  apply  to  specific 

circumstances; for example, HSE, company, or government regulations. 

In the use of signal-gathering equipment, each device should be used in such a manner that it 
will not present a personnel hazard should it inadvertently become a part of the high-voltage 
circuit, or fail to function properly. 

Summary of Contents for KV5-100 mk3

Page 1: ...igh Voltage AC Test Set Type KV5 100 mk3 DESIGNED AND MANUFACTURED BY T R Test Equipment Limited 15 16 Woodbridge Meadows Guildford Surrey GU1 1BJ United Kingdom Telephone 01483 207428 e mail sales tr...

Page 2: ...1...

Page 3: ...is provided on the unit for connection to a local earth if necessary Ensure that the unit is properly grounded before making any connections to inputs or outputs Output ratings must be observed to pr...

Page 4: ...d to both the test set and the test specimen As a minimum the current capacity of the ground leads should exceed that necessary to carry the maximum possible ground current The effect of ground potent...

Page 5: ...The following safety symbols appear in this manual CAUTION This action or procedure may be dangerous if not carried out correctly and may cause damage to the equipment or connected equipment WARNING T...

Page 6: ...tion 8 1 3 1 Variable overload 8 1 4 Metering 9 1 5 Fault Burn Facility 10 1 5 1 Fault Burning 10 1 5 2 Burn Switch 10 1 6 High Voltage Connection 10 1 7 Construction 10 2 OPERATION 11 2 1 Safety 11 2...

Page 7: ...6 3 MAINTENANCE 16 4 STANDARD ACCESSORIES 17 5 OVERALL PERFORMANCE SPECIFICATION 18 6 REVISION 19...

Page 8: ...system The interlock socket on the back panel must have a short circuit across it terminals to enable the output to be energised Note the open circuit voltage across the interlock terminals is 240Vac...

Page 9: ...ip levels are adjustable in two ranges each of 6 steps giving 2 12 and 20 120 rated current Unit Trip current ranges X1 X10 KV5 100 mk3 2 4 6 8 10 12mA 20 40 60 80 100 120mA The range change and selec...

Page 10: ...th the following metering ranges using analogue moving coil meters Unit Metering Ranges Voltage Current Low High X1 X10 KV5 100 mk3 3kV 6kV 10mA 100mA The ranges on both instruments are selected by me...

Page 11: ...lower output voltages the burn current limit reduces in proportion to the output voltage When the burn switch is in the out position the maximum current is approximately 2A for short periods of time...

Page 12: ...supply or HV unit interlock to ensure that the unit cannot be switched on unless the area is secure Refer to BS EN50191 2001 and IEEE Std 510 1983 for further details of suitable test enclosures The t...

Page 13: ...procedures must be implemented to accepted standards 2 1 2 1 Interlocks The KV5 100 mk3 series is provided with an external interlock circuit that may be used to link to interlock switches on the high...

Page 14: ...itch Selects kV meter range H Earth output lead Earth output to object under test J HV Output ON pushbutton Switches HV output on Illuminated red when output is on K Variable trip level select Selects...

Page 15: ...of Operation 2 4 1 Connections WARNING Before making any connections please ensure that you are aware of all hazards relating to the system and environment in which it is operating Ensure that the ke...

Page 16: ...p button is released and that the regulator is in the fully anti clockwise position Press the HV ON pushbutton The HV output will now energise and the red HV on indicator in the pushbutton will light...

Page 17: ...t and on the output leads Ensure that the unit is disconnected from the mains before removing any covers It is advisable to check the carbon brush on the variable transformer for signs of wear on a re...

Page 18: ...ANDARD ACCESSORIES The following items are provided with the equipment a Mains input lead b 2 keys for mains ON OFF switch c Operating Maintenance Manual d 1x F5A 1 inch fuse and 1x T4A 20mm fuse KV5...

Page 19: ...stance at 500V DC 10 megohms between mains input and frame Applied voltage test 2 0kV RMS for 1 minute between mains input and frame Accuracy of instruments kV meter 1 5 of FSD mA meter 2 5 of FSD Ins...

Page 20: ...19 6 REVISION Product Type KV5 100 mk3 series High Voltage AC Test Systems File KV5 100mk3 series manual v1 Author P Cole Issue Date 1 18 09 20 Modified By M Clancy Checked By G Bond Date 06 10 20...

Page 21: ...20 Circuit diagram A2 002174 KV5 100 mk3...

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