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Improper connections to a building's electrical system can allow electrical current 
from the utility company to backfeed into the generator. When utility power is restored, 
the generator may explode, burn, or cause fires in the building's electrical system.

In some areas, generators are required by law to be registered with local utility 
companies. Check local regulations for proper registration and use procedures.

WARNING

12

MODEL

EG500

EG600W

Rate Frequency (Hz)

50

50

Maximum

4.18KVA 4180 Watts

4.8KVA 4800 Watts

Rated Power

3.8KVA 3800 Watts

4.36kVA 4360 Watts

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In either case, the total power requirements (VA) of all appliances connected must be considered.
Appliance and power tool manufacturers usually list rating information near the model number or serial
number. Refer to the following table for a guide on power consumption.

AC Operation

1. Start the engine.
2. Switch ON the AC thermal overload (A) (See Fig 5C)
3. Plug in the appliance. Most appliances require more than their rated wattage for start up.
Do not exceed the current limit specified for receptacle. If an overloaded circuit causes the AC overload to
switch OFF, reduce the electrical load on the circuit, wait a few minutes and then reset the overload switch.

Figure 5C

OPERATION

OPERATION

Generator Ground Circuits

Talon portable generators have a system ground that connects generator frame components to the ground
terminals in the AC output receptacles. The system ground is not connected to the AC neutral wire.

Local regulations, codes or laws may require that the ground system be connected to the AC neutral wire.
If the generator is tested by a receptacle tester, it will not show the same ground circuit condition as for 
a home receptacle.

If local regulations, codes or laws require the system ground to be connected to the AC neutral wire, 
consult a qualified electrician or electrical inspector. Provide them with the electrical wiring diagram in 
this manual.

The ground terminal can be used to earth the generator or bond the frame of the generator to the frame
of a vehicle, but only if it is required by local law or electrical code. Before using the ground terminal 
consult a qualified electrician or electrical inspector for regulations in your area.

Improper connections to a building's electrical system can allow electrical current from 
the generator to backfeed into the utility lines. Such backfeed may electrocute utility 
company workers or others who contact the lines during a power outage. Consult the 
utility company or a qualified electrician.

DANGER ELECTRIC SHOCK

AC Applications

Before connecting an appliance or power cord to the generator:

Make sure that it is in good working order. Faulty appliances or power cords can create a potential 
for electrical shock.

If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off 
immediately. Disconnect the appliance, and determine whether the problem is the appliance, of if 
the rated load capacity of the generator has been exceeded.

Make sure that the electrical rating of the tool or appliance does not exceed that of the generator. 
Never exceed the maximum power rating of the generator. Power levels between rated and maximum
may be used for no more than 30 minutes.

NOTICE: Substantial overloading will open the thermal overload. Exceeding the time limit for maximum
power operation or slightly overloading the generator may not switch the overload OFF, but will shorten
the service life of the generator.
Limit operation requiring maximum power to 30 minutes. Maximum power is: See the following chart.
For continuous operation, do not exceed the rated power. Rated power is: See the following chart.

Talon ManuaEG600W_v3.qxp  23/05/2006  4:26 PM  Page 11

Summary of Contents for EG500

Page 1: ... operate your new unit Failure to follow instructions can result in serious personal injury Spend a few moments to familiarise yourself with your generator before each use Keep this manual as reference for operation and maintenance of your generator Model No EG500 WARNING PLEASE READ Talon Manual_EG500 EG600W_v3 qxp 23 05 2006 4 26 PM Page 1 ...

Page 2: ...his product has been used for a purpose for which it was not designed or suited iii where the service of this product has been undertaken by a person not authorised by the Company to carry out such work or where parts have not been approved by the Company have been used Should service become necessary during the warranty period the purchaser should contact an Authorised Service Agent or the Compan...

Page 3: ...d 3000 rpm 3000 rpm Voltage 240V 240V Frequency 50 Hz 50 Hz Nominal power 4 18 kVA 4 8kVA Power factor 0 9 p f 0 9 p f Active power 3 8 kVA 4 36 kVA Voltage System Regulation Capacitor Capacitor OVERALL DIMENSIONS AND WEIGHT excluding wheel kit Length 764mm 764mm Width 534mm 534mm Height 565mm 565mm Weight 64kg 84 Kg incl wheel kit Fuel Tank Capacity 19 0 Litres 19 0 Litres Noise level 80 db SPL A...

Page 4: ...cause a serious shock or electrocution if misused 2 Using a generator or electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution Keep the generator dry Do not use generator in the rain 3 Do not store the generator unprotected outdoors 4 Do not connect to a building s electrical system unless an isolatio...

Page 5: ...posits and extends exhaust system life 3 Never use stale or contaminated gasoline or oil gasoline mixture Avoid getting dirt or water in the fuel tank 4 Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern 5 If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If...

Page 6: ...pliances are switched off and disconnected from the generator 4 Ensure thermal overload switch is ON 5 Check for any loose wires or damaged components which may prevent starting Engine Starting 1 Ignition Switch A See Figure 4A OFF To stop the engine ON To start and run the engine Turn switch to ON to start 2 Fuel Control B See Figure 4B OFF Stops fuel flowing from the tank to the engine ON Allows...

Page 7: ...ystem ground to be connected to the AC neutral wire consult a qualified electrician or electrical inspector Provide them with the electrical wiring diagram in this manual The ground terminal can be used to earth the generator or bond the frame of the generator to the frame of a vehicle but only if it is required by local law or electrical code Before using the ground terminal consult a qualified e...

Page 8: ...aw 10 16 1500 2000 Hot Air Gun 1500 Air Compressor 2200 9 Grinder 2000 Pressure Washer 1500 2000 Other Electric Induction 180 Motor hp Electric Induction 375 Motor hp Electric Induction 750 Motor 1 hp Electric Induction 1500 Motor 2 hp Induction motors will require 3 5 times the rated wattage at start up Note Always consult the data plate on the tool for specific electrical information POWER USAGE...

Page 9: ...A Figure 6B Figure 7A Figure 7B MAINTENANCE MAINTENANCE Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station or recycling center for reclamation Do not throw it in the trash or pour it on the ground Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor To prevent ca...

Page 10: ... be replaced with an overload switch having identical ratings and performance characteristics Contact your nearest Talon Authorised Servicing dealer for replacement service Figure 9A Figure 9B TRANSPORT STORAGE When transporting the generator turn the ON OFF switch and the fuel control OFF Keep the generator level to prevent fuel spillage Fuel vapour or spilled fuel may ignite Empty fuel tank befo...

Page 11: ... setting Talon Authorised Service Centre No electricity AC overload OFF Turn circuit breaker ON Defective electrical appliance Replace or repair defective or equipment electrical appliance or equipment Fouled alternator Have alternator adjusted by a Talon Authorised Service Centre Gasoline is extremely flammable and is explosive under certain conditions Perform this task in a well ventilated area ...

Page 12: ...uts See Fig 1A Wheel Kit Assembly 1 Bolt the 2 axle assemblies C to the bottom of the generator frame D with nuts washers and bolts provided See Fig 1B 2 Place 2 plastic washers E on earth axle See Fig 1C 3 Install the wheel assembly and insert the plastic washer F See Fig 1D 4 Secure the wheel onto the axle using the split pin G Bend split pin ends to secure See Fig 1E 5 Repeat steps 2 through 4 ...

Page 13: ...23 WIRING DIAGRAM Talon Manual_EG500 EG600W_v3 qxp 23 05 2006 4 27 PM Page 23 ...

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