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8

7

1.

The exhaust system gets hot enough to ignite some materials.
- Keep the generator at least 1 metre (3 feet) away from buildings and other equipment during operation.
- Do not enclose the generator in any structure.
- Keep flammable materials away from the generator.

2.

The muffler becomes very hot during operation and remains hot for a while after stopping the 
engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the 
generator indoors.

3.

Ensure the generator is on a flat, stable surface. Avoid tipping the unit over as this will spill fuel 
from the fuel cap vent.

4.

Do not operate the generator while on a moving platform.

Transport

1.

Empty fuel tank before transporting unit.

2.

Disconnect spark plug lead.

Adjustment or Maintenance

1.

Empty fuel tank and ensure fuel control is switched off.

2.

Disconnect spark plug lead.

Run-In Period:
Note: The engine will consume oil during the first 25 hours of operation. Check oil regularly during this
period.

Fuel Level

1.    Check the fuel level. Remove the fuel tank 

cap (A). (See Fig. 3)

2.

Refill the tank if the fuel level is low. Do not 
fill to top: Leave some space for fuel expansion.

Fuel Recommendation

NOTE: 

Fuel tank capacity of model EG400 is 11.6 litres.

1.

Use unleaded gasoline with a minimum pump octane rating of 91.

2.

We recommend unleaded gasoline because it produces fewer engine and spark plug deposits 
and extends exhaust system life.

3.

Never use stale or contaminated gasoline or oil/gasoline mixture. Avoid getting dirt or water in 
the fuel tank.

4.

Occasionally you may hear light "spark knock" or "pinging" (metallic rapping noise) while operating 
under heavy loads. This is no cause for concern.

5.

If spark knock or pinging occurs at a steady engine speed, under normal load, change brands 
of gasoline. If spark knock or pinging persists, see an authorized Talon servicing dealer.

Figure 2A

Figure 2B

Operating

Engine oil is a major factor affecting engine performance and service life. Follow 
lubrication instructions carefully. 

Engine oil

FUEL AND LUBRICATION

Figure 3

1.

Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow 
flames or sparks where the generator is refueled or where gasoline is stored. Refuel in a well
ventilated area with the engine stopped.

2.

Fuel vapours are extremely flammable and may ignite after the engine has started. Make sure that 
any spilled fuel has been wiped up before starting the generator.

3.

Do not overfill the fuel tank. Allow space for fuel and vapour expansion.

Refuelling

SAFETY/ FUEL + LUBRICATION

FUEL + LUBRICATION

CAUTION

SAE 10W-30 is recommended for general, all-temperature use.

1.

Remove the oil filler cap (A) and wipe the dipstick clean. (See Fig. 2A)

2.

Check the oil level (B) by inserting the dipstick into the filler neck without screwing it in. 
(See Fig 2B)

3.

If the level is low, fill to the top of the oil filler neck with the recommended oil.

Talon ManuaEG600W_v3.qxp  23/05/2006  4:26 PM  Page 7

Summary of Contents for EG500

Page 1: ... operate your new unit Failure to follow instructions can result in serious personal injury Spend a few moments to familiarise yourself with your generator before each use Keep this manual as reference for operation and maintenance of your generator Model No EG500 WARNING PLEASE READ Talon Manual_EG500 EG600W_v3 qxp 23 05 2006 4 26 PM Page 1 ...

Page 2: ...his product has been used for a purpose for which it was not designed or suited iii where the service of this product has been undertaken by a person not authorised by the Company to carry out such work or where parts have not been approved by the Company have been used Should service become necessary during the warranty period the purchaser should contact an Authorised Service Agent or the Compan...

Page 3: ...d 3000 rpm 3000 rpm Voltage 240V 240V Frequency 50 Hz 50 Hz Nominal power 4 18 kVA 4 8kVA Power factor 0 9 p f 0 9 p f Active power 3 8 kVA 4 36 kVA Voltage System Regulation Capacitor Capacitor OVERALL DIMENSIONS AND WEIGHT excluding wheel kit Length 764mm 764mm Width 534mm 534mm Height 565mm 565mm Weight 64kg 84 Kg incl wheel kit Fuel Tank Capacity 19 0 Litres 19 0 Litres Noise level 80 db SPL A...

Page 4: ...cause a serious shock or electrocution if misused 2 Using a generator or electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution Keep the generator dry Do not use generator in the rain 3 Do not store the generator unprotected outdoors 4 Do not connect to a building s electrical system unless an isolatio...

Page 5: ...posits and extends exhaust system life 3 Never use stale or contaminated gasoline or oil gasoline mixture Avoid getting dirt or water in the fuel tank 4 Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern 5 If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If...

Page 6: ...pliances are switched off and disconnected from the generator 4 Ensure thermal overload switch is ON 5 Check for any loose wires or damaged components which may prevent starting Engine Starting 1 Ignition Switch A See Figure 4A OFF To stop the engine ON To start and run the engine Turn switch to ON to start 2 Fuel Control B See Figure 4B OFF Stops fuel flowing from the tank to the engine ON Allows...

Page 7: ...ystem ground to be connected to the AC neutral wire consult a qualified electrician or electrical inspector Provide them with the electrical wiring diagram in this manual The ground terminal can be used to earth the generator or bond the frame of the generator to the frame of a vehicle but only if it is required by local law or electrical code Before using the ground terminal consult a qualified e...

Page 8: ...aw 10 16 1500 2000 Hot Air Gun 1500 Air Compressor 2200 9 Grinder 2000 Pressure Washer 1500 2000 Other Electric Induction 180 Motor hp Electric Induction 375 Motor hp Electric Induction 750 Motor 1 hp Electric Induction 1500 Motor 2 hp Induction motors will require 3 5 times the rated wattage at start up Note Always consult the data plate on the tool for specific electrical information POWER USAGE...

Page 9: ...A Figure 6B Figure 7A Figure 7B MAINTENANCE MAINTENANCE Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station or recycling center for reclamation Do not throw it in the trash or pour it on the ground Air Cleaner Service A dirty air cleaner will restrict air flow to the carburetor To prevent ca...

Page 10: ... be replaced with an overload switch having identical ratings and performance characteristics Contact your nearest Talon Authorised Servicing dealer for replacement service Figure 9A Figure 9B TRANSPORT STORAGE When transporting the generator turn the ON OFF switch and the fuel control OFF Keep the generator level to prevent fuel spillage Fuel vapour or spilled fuel may ignite Empty fuel tank befo...

Page 11: ... setting Talon Authorised Service Centre No electricity AC overload OFF Turn circuit breaker ON Defective electrical appliance Replace or repair defective or equipment electrical appliance or equipment Fouled alternator Have alternator adjusted by a Talon Authorised Service Centre Gasoline is extremely flammable and is explosive under certain conditions Perform this task in a well ventilated area ...

Page 12: ...uts See Fig 1A Wheel Kit Assembly 1 Bolt the 2 axle assemblies C to the bottom of the generator frame D with nuts washers and bolts provided See Fig 1B 2 Place 2 plastic washers E on earth axle See Fig 1C 3 Install the wheel assembly and insert the plastic washer F See Fig 1D 4 Secure the wheel onto the axle using the split pin G Bend split pin ends to secure See Fig 1E 5 Repeat steps 2 through 4 ...

Page 13: ...23 WIRING DIAGRAM Talon Manual_EG500 EG600W_v3 qxp 23 05 2006 4 27 PM Page 23 ...

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