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B-21

Appendix B: Recommended Spare Parts, Illustrated Parts Breakdowns, and Component Lists

Component #

Description

Part Number

TESTED I.C. 751

1744 – 076967

TESTED I.C. 751

10A

1744 – 076968

I.C. 74LS373

401953 – 01

U4 U5 U9

I.C.62256

404061 – 731531

I.C. LM361

4036-8 – 732148

I.C. 145406

403750 – 730004

I.C. DS8344

403837 – 01

U10

I.C. DS3487

401818 – 01

I.C. EPM7064 – 12

700680 – 081

188

U12

I.C. EPM7032 – 12

700680 – 081

187

U13

I.C. MC68340

403694 – 731064

U14 U15

I.C. 74F158

403986 – 731513

U16

DRAM I.C. 514256

404054 – 731519

U17

42 Pin SOJ Socket

404057 – 731525

U18

I.C. 74LS244

401956 – 731

150

U19

Firmware I.C. 28F400

700680 – 081

189

U20

I.C. 28F400

404002 – 731078

U22

I.C. 74LS374

401936 – 732149

U23

I.C. 74F14

404006 – 732151

RP1 RP3 RP8 RP12 RP13 RP15 RP16

SIP Resistor 47

Ω

8 Pin ISOL

403006 – 730174

RP2

SIP Resistor 3.3K

Ω

8 Pin

401925 – 730128

RP9

RP10

SIP Resistor 10K

Ω

8 Pin

401925 – 730494

RP1

1 RP14

SIP Resistor 1.2K

Ω

8 Pin

401925 – 731031

RP17 RP18

SIP Resistor 47

Ω

8 Pin ISOL

407813 – 730170

R31 (RP19)

SIP Resistor 33

Ω

10 Pin ISOL

403813 – 731032

R1 R3

Resistor 51

Ω

1/4W

402285 – 69

Resistor 39K

Ω

1/4W

400073 – 39

Resistor 1.2K

Ω

1/4W

400073 – 03

R5 R10

Resistor 240K

Ω

1/4W

400073 – 730847

R6 R12

Resistor 45.3

Ω

1/4W

402285 – 730848

R7 R16

Resistor 3.74K

Ω

1/4W

402285 – 156

R8 R18

Resistor 100

Ω

1/4W

402285 – 01

R9 R17

Resistor 760

Ω

1/4W

402285 – 61

Resistor 1.6K

Ω

1/4W

400073 – 06

R13 R19 R21 R27 R35

Resistor 10K

Ω

1/4W

400073 – 783108

R14 R15

Resistor 51.1

Ω

1/4W

402285 – 730849

Component #

Description

Part Number

R22

Resistor 51

Ω

1/4W

400072 – 730102

R23 R24

Resistor 5.1K

Ω

1/4W

400073 – 18

R25

Resistor 20M

Ω

1 /4W

400076 – 731

190

R26

Resistor 330K

Ω

1/4W

400073 – 61

R28

Resistor 470

Ω

1/4W

400072 – 730104

R29

Resistor 10M

Ω

1/4W

400076 – 731

189

R30 R34 R36

Resistor 3.3K

Ω

1/4W

400073 – 730106

R32

Resistor 1K

Ω

1/4W

400073 – 730105

R33

Resistor 750

Ω

1/4W

400072 – 94

R37 R38 R39

Resistor 120

Ω

1/4W

400072 – 75

R27A R29A

Resistor

Ω

1/4W

404070 – 731546

C1 C2 C4 C6 C13 C18 C19 C21 C24 C32 C35 C39 C47 C49 C52 C53

C56 C58 C60 C62 C66 C72 C74 C75

Capacitor .1Mfd 50V

402868 – 730142

C3 C5

Capacitor 470Pfd 50V

10%

402910 – 730194

C7 C54 C69

Capacitor .33Mfd 50V

400955 – 7301

C8 C9 C15

Capacitor .1Mfd 100V

10%

402910 – 149

C10

Capacitor 4.7Mfd 25V

402172 – 52

1 C12

Capacitor 33Pfd 50V

402910 – 730617

C14 C33 C34 C59

Capacitor 10Mfd 25V

402172 – 730442

C16

Capacitor 47Pfd 50V

10%

402910 – 730178

C17

Capacitor 6.8Pfd 50V

10%

402910 – 730687

C20

Capacitor .001Mfd 50V

402868 – 730265

C22 C23 C48

Capacitor .01Mfd 50V

10%

402910 – 730196

C25

Capacitor 33Pfd 50V

403648 – 730851

C26 C31 C68 C70 C71 C76

Capacitor 1000Pfd 50V

10%

403941 – 731017

C27 C30

Capacitor 1Mfd 35V T

ANT

401389 – 730122

C28 C29 C55 C57 C67 C73

Capacitor 120Pfd 50V

10%

402942 – 731016

C40 C42 C45

Capacitor 10Pfd 50V

10%

402910 – 730334

C41 C43 C44 C50

Capacitor .01Mfd 50V

10% SMD

404069 – 731545

C46

Capacitor 22Pfd 50V

10%

402910 – 730195

C51

Not Installed

C63 C64 C65

Capacitor 1200Pfd 100V

10%

402910 – 126

CR1 – CR4

I.C. EPM7064 – 12

700680 – 081

188

OSC 1

Oscillator – 8MHz

404058 – 731526

Crystal 18.86MHz P

404050 – 731518

Summary of Contents for T6090

Page 1: ...T6090 Maintenance Manual Line Impact Printer with T6065 T6091 T6100 T6101 Supplements...

Page 2: ...ly with the limits for a Class A digital device pursuant to Part 15 Subpart B of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipmen...

Page 3: ...Paper Path Paper Path Table of Contents Table of Contents...

Page 4: ......

Page 5: ...1 3 Altera EPM7064 1 3 Specifications 1 4 Serial Parallel Emulations 1 4 Font Styles 1 4 Courier and Gothic 1 4 Data Processing and Draft 1 4 OCR A and OCR B 1 4 Characters Per Inch 1 4 Lines Per Inch...

Page 6: ...t Calibration Routine 2 9 Selecting And Running a Paper Out Calibration Routine 2 9 Meter Parameter Menu Level 2 2 9 Meter selections Menu Level 3 2 10 Motors Parameter Menu Level 2 2 10 Motors select...

Page 7: ...el Display functions partially nonsensically or not at all 3 11 There is no printed output but the printer appears to be operating normally 3 12 Printed output appears light 3 12 Printed output appear...

Page 8: ...Adjustment Procedure 4 43 Appendix A Schematics Engine Controller CBA A 1 Ser Par Personality Module CBA A 6 FourPlex Personality Module CBA A 11 Appendix B Recommended Spare Parts List Illustrated Pa...

Page 9: ...Load Contributions 1 10 Table 1 10 Actual Weight Main Components 1 10 Table 1 11 Actual Weight By Configuration 1 10 Table 1 12 Shipping Weight By Configuration 1 10 Table 1 13 Printer Dimensions 1 11...

Page 10: ...he Hammer Bank 4 19 Figure 4 18 Removing the Hammer Bank 4 20 Figure 4 19 Removing the Ribbon Shield 4 21 Figure 4 20 Removing Hammer Bank Air Duct 4 23 Figure 4 21 Removing and Replacing the Hammer M...

Page 11: ...Paper Path Paper Path Introduction Introduction...

Page 12: ......

Page 13: ...eshooting and maintaining the printer Chapter 3 Troubleshooting This chapter lists the display messages you may encounter their cause and possible corrective actions Chapter 4 Removal and Reinstallati...

Page 14: ......

Page 15: ...Paper Path Paper Path Chapter 1 Electronic Hardware Architecture Performance Specifications Electronic Hardware Architecture Performance Specifications...

Page 16: ......

Page 17: ...50 Sensor Inputs Hammer Motor logic and drive EEPROM X24C08 Control Processor 12 288 MHz clock High speed outputs for driving the paper motor and hammer firing High speed inputs for synchronizing timi...

Page 18: ...sed of 4M bit and or 2M bit parts determined by the type of interface DRAM 5 Meg 1 Meg or 2 Meg determined by the type of interface EPLD Altera EPM7064 Parts specific to the type of interface Serial P...

Page 19: ...mpatibility and nibble modes Motorola MC68340 25MHz clock 16 bit CPU bus Two direct Memory Access DMA channels One for hammer loading and one for the IEEE 1284 parallel Interface Two serial channels O...

Page 20: ...Draft styles appear in two modes Constant Density CDF and En hanced Constant Density Fonts print at the same dot density regardless of the CPI This produces consistent print speed even when changing...

Page 21: ...4 20 Data Processing Base Matrix 9 x 12 Base Matrix 13 x 12 Base Matrix 9 x 12 Dot Density 60 x 72 Dot Density 80 x 72 Dot Density 120 x 72 CPIs 5 10 CPIs 6 6 67 12 CPIs 7 5 8 33 8 57 15 and 13 33 16...

Page 22: ...ks Two benchmark tests were used to rate graphics output on the T6090 printer The first was an AIAG label containing bar codes and block characters inside a box The second was a POSTNET label with one...

Page 23: ...33000 LPH 30500 LPH Paper Slew Speed Table 1 6 Slew Speed Print Mode Maximum Slew Speed Normal 16 Inches Per Second Heavy Forms 12 Inches Per Second Ribbons The T6090 is designed to operate optimally...

Page 24: ...g table gives typical current values Table 1 8 Power Requirements External Power Current Wattage Requirements Supply Nominal Voltage AC Volts Frequency Average Peak Average Average RMS Hz Operating Op...

Page 25: ...t bulb temperature of 82 F 28 C and a minimum dew point of 36 F 2 C Altitude To 8 000 ft 2438 meters Mechanical Shock Half sine wave shock pulse of 10 g peak and 10 3 ms duration three times in the ve...

Page 26: ...inter is available in the following configurations Standard Tabletop Printer Optional Printer with Stand Optional Printer with Quietized Pedestal Before installing a Tabletop model make sure that an o...

Page 27: ...meet the requirements of several industry and Government agency standards Electromagnetic Emissions EMI FCC part 15 subpart J Class A and CISPR 22 Class B ESD IEC 801 2 ref Q1012 RF Susceptability IE...

Page 28: ......

Page 29: ...Paper Path Paper Path Chapter 2 Menu Operations Menu Operations...

Page 30: ......

Page 31: ...printer alarm sounds and the display flashes Tech Access On Release the keys immediately when the alarm sounds Exiting Tech Access Mode There are two methods for leaving Tech Access 1 Place the printe...

Page 32: ...r Information Printouts and Displays There are five printouts and displays that you can access through the printer control panel One is listed as one of the menus HELP and four others can be found in...

Page 33: ...that occurred Version The Control Panel Display shows the version number of the currently installed firmware To clear the displays depress any key on the printer control panel Selecting a Printer Rep...

Page 34: ...the printer is in Tech Access Mode Table 2 1 Test Menu To access Categories Parameters Selections Depress this key FORMS 1 Level 1 CPI 2 Level 2 LPI 3 Level 3 Pattern Print Upper All Chrs 63 69 ECMA...

Page 35: ...3 Rbn Spd 1 250 Ribn Thr 1 255 POut Thr 0 255 PMotThr 0 255 Max T 1 255 Heavy OFF ON EnStar On Off Clear CalData Counts NVRAM FltOvrd Pap Mot OFF ON Pap Out OFF ON Rib Mot OFF ON Shuttle OFF ON Temp O...

Page 36: ...ither the ENTER Key or the CLEAR Key PaperSv This option provides a means of completing long term testing of the printer without wasting large amounts of paper It prints a pattern of all uppercase cha...

Page 37: ...the gap between the hammer module and the platen most commonly indicating either a worn hammer module or a replacement module in need of alignment Black This option prints a solid black page at 60 by...

Page 38: ...parameter provides a means to calibrate the hammer timing pulses to obtain the best print quality There are three selections for PrntCal Hammer Current and Pap Out Selecting And Running a Hammer Calib...

Page 39: ...n routine and the new value will be displayed Values will vary from printer to printer Once the value is displayed you have completed the routine Selecting And Running a Paper Out Calibration Routine...

Page 40: ...Paper Out Sensor should read less than 2 volts with paper removed and greater than 4 volts with paper installed The Paper Motion Sensor only needs to have a differential of greater than 2 volts betwee...

Page 41: ...elections Menu Level 3 1 255 POutThr Paper Out Threshold Parameter Menu Level 2 This parameter allows you to set the Paper Out Threshold value for the Paper Out Sensor to compensate for reflectivity v...

Page 42: ...NVRAM Clears ALL NVRAM Fault Override FltOvrd Category Menu Level 1 This category provides you a means of controlling fault reporting from the Engine Manager to the Control Processor Each of the follo...

Page 43: ...r just Paper Out Fault override To use the following options the printer must be in Tech Access Mode ALL Fault Reporting To turn ALL fault reporting OFF place the printer Offline and depress the FORM...

Page 44: ......

Page 45: ...Paper Path Paper Path Chapter 3 Troubleshooting Troubleshooting...

Page 46: ......

Page 47: ...damage to other parts may result If the fault message returns perform the required corrective action If a nondestructive fault occurs in the middle of printing a document one line of text may be lost...

Page 48: ...Tech Access Mode under the TEST Menu They can only be enabled while the printer is in Tech Access Mode However they will remain in whichever setting On or Off you select when you leave Tech Access Mod...

Page 49: ...een selected 2 Check wiring of I O cable between host and printer See Appen dix C in the Operator Application Manual for a detailed explana tion 3 Ensure correct protocol has been selected Chnl Not Fo...

Page 50: ...e 5 Inter processor Link Receive Timeout 6 Sweep Done Timeout 9 Inter processor Link Receive Overrun 10 Status Request Timeout 11 Temperature Request Timeout Corrective Action Cycle printer power If t...

Page 51: ...ntrol panel Depending on the location of the fault this message may not display Corrective Action Remove and replace the Control Panel If this does not clear the fault remove and replace the Engine Co...

Page 52: ...pter 2 of the Operator s Manual If there is no mismatch between the printer and host settings then the data sent from the host has been corrupted Retransmit the data from the host If the condition rep...

Page 53: ...and replace the Engine Controller CBA RAM Test Fail Explanation A fault has been detected in the Main Processor primary RAM or a fault exists in the RAM address lines Corrective Action Remove and rep...

Page 54: ...over the sensor If the readings are not within the range listed above remove and replace the sensor If the sensor is OK turn the shuttle drive gears by hand If they do not turn freely remove the shutt...

Page 55: ...orking check power at the Engine Controller CBA for the fan that is not operating If power is OK remove and replace the fan If power is not OK remove and replace the Engine Controller CBA If neither f...

Page 56: ...switch and on the input side of the Power Supply If input power at the plug in is incorrect either the printer power cord is defective or the power supply is defective Check power at the outlet to ma...

Page 57: ...r CBA STEP 2 If the form movement keys do not function properly check the Control Panel connec tion to the Engine Controller CBA If the connection is OK the problem is in either the Control Panel or i...

Page 58: ...ght There are three things that can cause this problem 1 The Form Thickness Lever may be open too far but not far enough to cause a Platen Open message 2 The Ribbon Cartridge may be worn out or is not...

Page 59: ...or play in the bearings If the Shuttle Mechanism is defective replace the Shuttle Mechanism then perform a Hammer Calibration procedure for optimum print quality STEP 3 Perform a Hammer Calibration pr...

Page 60: ...nuity connector pinouts Table 3 3 and illustrations showing the pin arrangements of the connector and the soldered connections on the Hammer Bank Table 3 4 are included at the end of this chapter STEP...

Page 61: ...n banging away with no paper installed check the platen for damage If necessary remove and replace the platen and any damaged hammers No Paper Motion No Paper Motion fault is reported There are three...

Page 62: ...shaky The Form Thickness Lever is not set correctly Adjust the Form Thickness Lever The printed characters in one line are shorter than normal Vertical paper tension is too loose Move the Paper Tensi...

Page 63: ...Hammer 22 16 Common 15 Hammer 55 16 Common 17 Hammer 21 18 Hammer 20 17 Hammer 54 18 Hammer 53 19 Hammer 19 20 Common 19 Hammer 52 20 Common 21 Hammer 18 22 Hammer 17 21 Hammer 51 22 Hammer 50 23 Hamm...

Page 64: ...Hammerbank Ribbon Cable P704 Hammerbank Ribbon Cable 43 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 44 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 43 1 3 5 7 9 11 13 15 17...

Page 65: ...5 U9 25 26 13 5 U17 91 92 46 16 U9 27 82 14 5 U17 93 94 47 16 U8 29 30 15 5 U17 95 96 48 16 U8 31 3 2 16 6 U16 97 98 49 17 U8 33 34 17 6 U16 99 100 50 17 U8 35 36 18 6 U16 101 102 51 17 U7 37 38 19 7...

Page 66: ...on the base terminal If the reading is either a short 0 Ohms or an open infinity the driver is bad and you should replace the Engine Controller CBA If this check is OK then test the base B to emitter...

Page 67: ...ircuit Side of Engine Controller CBA Top Of CBA J703 U14 U15 U16 U18 U17 U19 U20 B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B H24 H25...

Page 68: ...Numbers B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B B C C B H59 H60 H61 H62 H55 H56 H57 H58 H51 H52 H33 H54...

Page 69: ...Paper Path Paper Path Chapter 4 Removal Reinstallation Procedures Removal Reinstallation Procedures...

Page 70: ......

Page 71: ...ion or set up to ensure best possible print quality Required Tools The following list presents the tools you will need to perform the procedures in this chapter All of the tools except where noted are...

Page 72: ...he spring clip on the gas spring where it attaches to the printer Lift the clip straight up until it unlocks and the gas spring can be easily taken off its post Spring Clip Pivot Post Small Flat Blade...

Page 73: ...te left of the right hinge Step 3 Slide Lid to Left and Off Hinges Step 2 Remove Hinge Stop Figure 4 2 Removing the Lid STEP 3 After you remove the hinge stop slide the lid assembly to the left to rem...

Page 74: ...raight in until the Control Panel s latch releases and the left edge of the panel can be lifted up STEP 4 Lift Panel out gently minimize any stress to the Control Panel cable If you are installing a n...

Page 75: ...ake sure the Control Panel cable is clear of the Shuttle gears If the cable gets entangled in the shuttle gears it may be damaged and it may also damage the shuttle STEP 2 Insert the right edge of the...

Page 76: ...he channel it sits in When the front edge comes free you can lift straight up on the cover and remove it from the printer Step 2 Remove 2 Screws Step 4 Step 3 Loosen Screws 1 2 3 5 4 Figure 4 5 Removi...

Page 77: ...P 3 It may be a tight fit and require considerable downward pressure to get the cover to set down completely Before pressing down make sure that all cables are clear of the contact area between the co...

Page 78: ...sconnect all cables and connectors attached to the Engine Controller CBA Fan J2 Power Supply J302 Shuttle Drive Motor J501 Ribbon Drive Motor J502 Paper Drive Motor J503 Shuttle Sensor J604 J603 Paper...

Page 79: ...s of the removal steps After installing a new Engine Controller CBA run the meter tests as explained in the Paper Out Paper Motion Flt Shuttle Fault Platen Open and Ribbon Fault messages in Chapter 3...

Page 80: ...nd disconnect the power cable Removing The Personality Module STEP 1 Loosen the knurled screws securing the Personality Module CBA into its enclosure then slide it out and set it aside Figure 4 8 Remo...

Page 81: ...P 5 Remove the five screws securing the enclosure to the back of the printer Once the screws are removed you can remove the enclosure from the printer Cable Support Figure 4 9 Removing the Personality...

Page 82: ...Procedure 3 STEP 2 Remove the Engine Controller CBA see Procedure 4 STEP 3 Remove the Personality Module CBA and its Enclosure see Procedure 5 STEP 4 Remove the three screws securing the Fan Assembly...

Page 83: ...ct the power cable Removing STEP 1 Remove any printed forms along with the Paper Stacking Tray if they are present Disconnect the Static Ground from the printer and remove the hood from the back of th...

Page 84: ...and remove the cable from the cable supports 2 ea that route the cable to the Engine Controller CBA STEP 3 Remove the five screws securing the Power Supply to the printer You can now remove the Power...

Page 85: ...y be accessed if the pedestal door is partially open 4 5 3 2 1 Figure 4 13 Removing the Left End Cover STEP 4 Lift up on the end cover until it clears the printer and can be removed Reinstalling STEP...

Page 86: ...cedure 3 STEP 4 Disconnect the Ribbon Motor cable from the Engine Controller CBA J502 Disconnect the Ribbon Platform Fan Assembly cable from the Engine Controller CBA J3 You will need to remove both c...

Page 87: ...secure the Ribbon Platform to the printer Now you can lift the Ribbon Platform out of the printer Raise Form Thickness Lever Ribbon Platform Remove the three mounting screws Figure 4 15 Removing the R...

Page 88: ...The motor can now be removed STEP 3 Remove the four screws that secure the motor to the Ribbon Platform Ribbon Motor J502 Figure 4 16 Removing the Ribbon Motor Reinstalling STEP 1 Insert the motor sh...

Page 89: ...see Procedure 3 STEP 3 Remove the Ribbon Platform see Procedure 9 STEP 4 Disconnect the Hammer Bank cables from the Engine Controller CBA J703 J704 Re move the two screws from the flex loop bracket an...

Page 90: ...rds you until the bearing underneath the shuttle pulls free from the stabi lizer block The Hammer Bank can now be separated from the printer If you are installing a new Hammer Bank you will need to re...

Page 91: ...Platform see Procedure 9 STEP 4 Remove the Hammer Bank see Procedure 11 STEP 5 Using a 050 Allen wrench in tool kit 081147 remove the four screws that secure the Ribbon Shield to the Hammer Bank Be ca...

Page 92: ...e sure the shield is flush against the Hammer Bank and the tips of the hammers themselves are centered in the holes of the Ribbon Shield After installing a new Ribbon Shield check for proper platen ga...

Page 93: ...ove the Hammer Bank see Procedure 11 STEP 2 Remove the cable clamp bracket and screw STEP 3 Remove the six screws that attach the airduct to the Hammer Bank You now can remove the airduct from the Ham...

Page 94: ...u handle it STEP 3 Remove the Air Duct and Cable Clamp from the Hammer Bank see Procedure 13 STEP 4 Each module has six hammers and is held in place on the carriage by two screws on the backside of th...

Page 95: ...nting screws then reinstall the Ribbon Shield 6 Pack Hammer Modules Hammer AllignmentTool P N 080614 Figure 4 22 Using the Hammer Alignment Tool STEP 2 Reinstall the Hammer Bank Before you reinstall t...

Page 96: ...ly Removal Reinstalling To reinstall the shuttle assembly reverse the sequence and actions of the removal procedure Loosen the two tie block screws for easier installation Remember to tighten up any l...

Page 97: ...at hold the platen in place Disconnect the Platen Open Sensor from the left end of the platen then lift the Platen out of the printer It may help to disconnect it if you first disconnect the sensor ca...

Page 98: ...w to identify the parts and the installation sequence Platen Platen Open Sensor Form Thickness Lever Platen Adjust Plate Curved Spring Washers Platen Adjust Plate Platen Right End Platen Left End Figu...

Page 99: ...nt Plate Detent Plate Platen Open Sensor Platen Assembly Figure 4 26 Removing the Platen Open Sensor Reinstalling STEP 1 Snap the new sensor into place on the Platen detent plate Plug the Platen Open...

Page 100: ...te bead encircling the cable STEP 3 Remove the Shuttle Drive Belt see Procedure 20 STEP 4 Remove all but one of the four mounting screws from the Shuttle Motor then while supporting the motor with one...

Page 101: ...utput Shaft Output Shaft Shuttle Motor Pulley Set Screw Figure 4 28 Reinstalling Shuttle Motor Pulley STEP 2 Insert the new motor into the mounting bracket on the printer making sure that the motor ca...

Page 102: ...04 and remove the ferrite bead encircling the group of cables atop the Engine Controller CBA J604 Shuttle Sensor Figure 4 29 Removing the Shuttle Motion Capture Sensor Reinstalling STEP 1 Mount the se...

Page 103: ...be adjusted when the solid portion of the shuttle gear is over it so that the low reading is less than 0 5 volts remove and replace the sensor STEP 3 Turn shuttle by hand until open side of shuttle g...

Page 104: ...Reach inside the Control Panel opening grasp the belt and pull it up off of the Shuttle pulley then remove it from the Shuttle Motor Pulley Shuttle Motor Pulley Shuttle Pulley Shuttle Drive Belt Figur...

Page 105: ...he Power Supply hang by its wire harness Disconnect the harness from the Engine Controller CBA J302 and set the Power Supply aside STEP 6 Disconnect the Paper Motor Cable from the extension cable coup...

Page 106: ...o remove slack in the drive belts then tighten the mounting screws STEP 5 Reconnect the paper motor cable to the extension cable coupling just inside the Power Supply opening STEP 6 Reinstall the Powe...

Page 107: ...ily 1 1 3 3 2 2 P A Motor Mounting Screws Paper Drive Pulley Lower Belt Lower Idler Bracket Screw Lower Idler Bracket Lower Shaft Pulley Lower Shaft Paper Drive Motor Figure 4 33 Phasing Belt Adjustme...

Page 108: ...e flush with the plastic casing of the gauge for proper tensioning If the pin is extended out to the second shoulder tension is too tight If the pin is not flush with casing tension is too low Adjust...

Page 109: ...Slide the square drive shaft to the left through upper tractor pulley Do not remove the pulley or drive belt from the shaft If the pulley or drive belt are removed from the printer you will need to r...

Page 110: ...ide off both tractors by sliding them to the right Keep track of springs and washers on the support shaft when removing Reinstalling Reinstallation of the upper tractors is the reverse sequence of rem...

Page 111: ...are shaft using the snap ring removal tool in tool kit 081147 Leave the snap rings so they are sitting loosely on the shaft STEP 4 Slide the square drive shaft to the left through upper tractor pulley...

Page 112: ...tors you must unplug the paper out sensor cable J602 from the Engine Controller CBA two cable support and a ferrite bead encircling the cables The Paper Out Sensor is attached to the lower right tract...

Page 113: ...lockwise to tighten the existing gap Turn wrench counterclockwise to loosen the existing gap Platen Gap Adjust Plates Platen Ribbon Shield Shim Gauge Right Side View Figure 4 40 Platen Gap Adjustment...

Page 114: ......

Page 115: ...Paper Path Paper Path Appendix A Schematics Appendix A...

Page 116: ......

Page 117: ...A 1 Appendix A Schematics T6090 Engine Controller CBA...

Page 118: ...A 2 T6090 Maintenance Manual...

Page 119: ...A 3 Appendix A Schematics...

Page 120: ...A 4 T6090 Maintenance Manual...

Page 121: ...A 5 Appendix A Schematics...

Page 122: ...A 6 T6090 Maintenance Manual T6090 Ser Par Personality Module CBA...

Page 123: ...A 7 Appendix A Schematics...

Page 124: ...A 8 T6090 Maintenance Manual...

Page 125: ...A 9 Appendix A Schematics...

Page 126: ...A 10 T6090 Maintenance Manual...

Page 127: ...A 11 Appendix A Schematics T6090 FourPlex Personality Module CBA...

Page 128: ...A 12 T6090 Maintenance Manual...

Page 129: ...A 13 Appendix A Schematics...

Page 130: ...A 14 T6090 Maintenance Manual...

Page 131: ...A 15 Appendix A Schematics...

Page 132: ......

Page 133: ...Paper Path Paper Path Appendix B Recommended Spare Parts Illustrated Parts Breakdown and Components Lists Appendix B...

Page 134: ......

Page 135: ...er set w sensors 080878 Tractor Kit Lower set w sensors 081128 Gas Spring Lid 731060 Paper Drive Belts 075127 Paper Advance Motor Pulley 080711 Paper Tractor Pulley Top 080635 Paper Tractor Pulley Bot...

Page 136: ...B 2 Maintenance Manual Rear View Cover Set T6090...

Page 137: ...eadening Hood 079622 5 Gas Spring 731060 6 Hinge Stop 079684 7 8 32 x 3 8 SEMS Screw 402524 42 8 Bracket Paper Guide closing 081098 10 Cabinet RH End Assembly 090706 11 Cabinet LH End Assembly 079875...

Page 138: ...B 4 Maintenance Manual Basic Assembly T6090 O P T I O N...

Page 139: ...Seal 080751 15 Blower 081095 22 8 32 x 0 437 SEMS Screws 20ea 402524 49 23 Belt Flat Shuttle 731685 27 Front Cabinet Assembly 080702 29 Ribbon Platform 612591 35 6 32 x 0 375 SEMS Screws 730381 36 8...

Page 140: ...B 6 Maintenance Manual Print Mechanism T6090...

Page 141: ...H Pivot Bracket Assembly 081232 54 8 32 x 0 38 SEMS Screws 4 ea 402524 41 55 6 32 x 0 25 SEMS Screws 3 ea 402524 21 56 8 32 x 0 50 SEMS Scrrews 10 ea 402524 43 57 4 40 x 0 50 SEMS Screw 1 ea 402524 03...

Page 142: ...B 8 Maintenance Manual Paper Movement System T6090...

Page 143: ...602631 1 43 Idler 075477 45 Paper Movement Motor 078259 46 Paper Motor Extension Cable 079677 47 Paper Drive Timing Belt 075127 49 Upper Tractor Drive Pulley 080635 50 Paper Motor Drive Pulley 080711...

Page 144: ...B 10 Maintenance Manual Hammer Bank and Electronics Assembly T6090...

Page 145: ...0 SEMS Screw 1 ea 731723 37 4 40 x 0 25 82 400258 01 39 8 32 x 0 875 SEMS Screw 4 ea 402524 48 40 Personality CBA Ser Par 080901 Personality CBA 4 Plex 081086 Personality CBA Lan 080920 46 Nylon Twist...

Page 146: ...B 12 Maintenance Manual Engine Controller T6090...

Page 147: ...R55 R57 R62 R66 Resistor 24K 1 4W 5 400073 34 R39 Resistor 24K 330W 5 400073 61 R40 Resistor 20K 1 4W 5 400073 32 Component Description Part Number R41 R43 R44 R44A Resistor 24K 20W 1 402285 230 R45...

Page 148: ...Q3 Transistor 2N5550 402278 01 Q4 Transistor 2N4403 731690 VR1 Regulator Voltage LM317 402668 01 VR2 Regulator Voltage LM2576HVT 5 731080 VR3 Regulator Voltage 7912 401444 01 RT1 Thermistor 730099 L1...

Page 149: ...B 15 Appendix B Recommended Spare Parts Illustrated Parts Breakdowns and Component Lists This page intentionally left blank...

Page 150: ...B 16 Maintenance Manual Serial Parallel Personality Modules 080900 080898...

Page 151: ...0V 10 402910 126 C40 C47 Capacitor 470Pfd 50V 10 730194 C45 C51 C54 Capacitor 1000Pfd 50V 10 731017 C48 C56 C57 Capacitor 120Pfd 50V 10 730168 C50 C15A C15B Capacitor 10Mfd 25V 730442 Component Descri...

Page 152: ...ode 1N914B 400836 04 Y1 Crystal 20MHz Par Fund 731707 Y2 Crystal 3 6864MHz Par Fund 731242 Y3 Crystal 32 768KHz 731096 Q1 Transistor 2N3904 401340 01 Q2 Transistor 2N4403 731690 L1 L2 Leaded Ferrite B...

Page 153: ...B 19 Appendix B Recommended Spare Parts Illustrated Parts Breakdowns and Component Lists This page intentionally left blank...

Page 154: ...B 20 Maintenance Manual FourPlex Personality Module 080750...

Page 155: ...3108 R14 R15 Resistor 51 1 1 4W 1 402285 730849 Component Description Part Number R22 Resistor 51 1 4W 5 400072 730102 R23 R24 Resistor 5 1K 1 4W 5 400073 18 R25 Resistor 20M 1 4W 5 400076 731190 R26...

Page 156: ...96 VR1 Voltage Regulator 7905 401444 02 Q1 Transistor 2N4403 400709 730098 Q2 Transistor 2N3904 401340 01 L1 L2 Leaded Ferrite Bead 403747 730098 T1 Transformer PF5769 403845 730850 J14 36 Pin Connect...

Page 157: ...Paper Path Paper Path Appendix C Downloading Printer Firmware Appendix C...

Page 158: ......

Page 159: ...s Flash Dnld Ready STEP 4 Change the directory to the floppy drive From the DOS Command Prompt enter filename P This will cause the compressed file to expand directly to the PRN device The time requir...

Page 160: ......

Page 161: ...Supplement Hammer Module Replacement Realignment Hammer Module Replacement Realignment...

Page 162: ......

Page 163: ...ual This Supplement presents descriptions and explanations about additions changes to the operation of your printer Please read through this document before operating your printer In addition you may...

Page 164: ...STEP 3 Remove the Air Duct and Cable Clamp from the Hammer Bank see Procedure 13 Maintenance Manual STEP 4 Each module has six hammers and is held in place on the carriage by two screws on the backsi...

Page 165: ...male prongs can be bent easily and may not align properly when they are plugged in Depending on module height you may or may not need to add shims Figure S 3 Checking Module Height STEP 3 Use the Hamm...

Page 166: ...ove it Before you reinstall the Ribbon Platform check the hammer to platen gap and adjust as necessary see Procedure 25 Maintenance Manual After completing the installation perform a Hammer Calibratio...

Page 167: ...Supplement T6091 Printer T6091 Printer...

Page 168: ......

Page 169: ...plement presents descriptions and explanations about additions changes to the functionality of your printer Please read through this document before performing any repairs In addition you may want to...

Page 170: ...imensions Parameter Dimensions Height 42 2 Height Lid Open 61 0 Width 32 0 Depth 29 0 Unique Spare Parts Listing T6091 Printer Item Part Description Support Qty Number Level 17 082224 Label Connector...

Page 171: ...3 Supplement to Manual 080933 T6091 Assembly Diagram...

Page 172: ...T6090 Maintenance Manual Supplement 4 Fan Assembly Diagram Figure 2 Fan Assembly Diagram...

Page 173: ...le assembly Step 3 Lift the cover assembly to the full open position Step 4 Release the two gas springs at the top connection point Each of the connection points has a wire retaining clip which must b...

Page 174: ...n the two screws that secure the back of the paper guide cover in place Reach behind the paper guide and grasp the paper stacking chains and lift them up as you pull up on the back of the paper guide...

Page 175: ...Supplement T6065 Printer T6065 Printer...

Page 176: ......

Page 177: ...ment presents descriptions and explanations about additions changes to the functionality of your printer Please read through this document before performing any repairs In addition you may want to mak...

Page 178: ...upgrading the power supply Main Power The T6065 adjusts automatically to the various worldwide power requirements 110 20V or 220 40V at either 60 3Hz or 50 3Hz All voltages in the following table are...

Page 179: ...orate this modular scheme with Personality Module software capable of run time adaption to all models of Engine Control Modules Engine Control Module The primary components of the Engine Control Modul...

Page 180: ...1 0 5 6 0 5 6 8 8 4 8 8 4 0 6 2 0 9 3 2 6 1 I P C 2 1 0 5 6 8 8 4 8 8 4 4 6 3 2 9 2 I P C 5 1 0 5 6 5 2 3 8 8 4 5 4 2 5 9 1 e s a c r e w o L I P C 0 1 7 5 5 7 5 5 0 9 3 0 9 3 5 9 1 2 9 2 7 1 1 I P C...

Page 181: ...lot data may plot faster Note that plot densities which are approximated plot at the speed of the next higher exact density T6065 y t i s n e D M P I d e e p S 8 4 x 0 6 3 7 2 7 x 0 6 8 4 2 7 x 0 2 1...

Page 182: ...Control Panel 079873 Paper Shuttle Drive Motor 078259 Ribbon Drive Motor 075138 Fan Assy T6065 T6090 079644 Fan Assy T6091 082217 Blower Under Platform 081095 Power Cord 730078 Shuttle Sensor 081123 P...

Page 183: ...s Aps T6091 Ser Par 082179 Ops Aps T6065 T6090 T6091 4 Plex 082180 Maintenance Manual 082529 Graphics Applications 079697 Ribbons Fabric Ribbon 25 Million Char Box of 4 080255 Fabric Ribbon 50 Million...

Page 184: ...T6065 Maintenance Manual Supplement 8 Blank Page...

Page 185: ...Supplement T6100 T6101 Printer T6100 T6101 Printer...

Page 186: ......

Page 187: ...1 T6100 T6101 Supplement T6100 T6101 Supplement to the T6090 Maintenance Manual This supplement contains schematics and parts lists for the T6100 T6101 upgrade to the T6090 printer Ref 1112 083532...

Page 188: ...0 T6101 This printer is an upgrade to the T6090 Parts differences are listed in this supplement All of the components and instructions for removing and replacing them see Chapter 4 of the T6090 Mainte...

Page 189: ...3 T6100 T6101 Supplement Engine Controller...

Page 190: ...T6100 T6101 Supplement 4 Engine Controller...

Page 191: ...5 T6100 T6101 Supplement Engine Controller...

Page 192: ...T6100 T6101 Supplement 6 Engine Controller...

Page 193: ...7 T6100 T6101 Supplement Circuit Board Assembly Engine Controller Sheet 1 of 5...

Page 194: ...T6100 T6101 Supplement 8 Engine Controller Sheet 2 of 5...

Page 195: ...9 T6100 T6101 Supplement Engine Controller Sheet 3 of 5...

Page 196: ...T6100 T6101 Supplement 10 Engine Controller Sheet 4 of 5...

Page 197: ...11 T6100 T6101 Supplement Engine Controller Sheet 5 of 5...

Page 198: ...T6100 T6101 Supplement 12...

Page 199: ...13 T6100 T6101 Supplement...

Page 200: ...T6100 T6101 Supplement 14 Lower Idler Assembly Phasing Bracket Assembly...

Page 201: ...da Tally Corp 125 Traders Blvd Unit 9 Mississauga Ontario Canada L4Z 2E5 Telephone 905 890 4646 Fax 905 890 4567 http www tally com England Tally Ltd Molly Millars Lane Wokingham Berkshire RG11 2QT En...

Page 202: ......

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