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Talex LEOPARD RB 160, Instruction Manual

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TALEX Spółka z ograniczoną odpowiedzialnością 

Spółka komandytowa 

ul. Dworcowa 9c  

77-141 Borzytuchom  

tel. (59) 821 13 40 

e-mail. 

[email protected] 

www.talex-sj.pl

 

 

3 

 

 

 

Table of contents 

1. Introduction .............................................................................................................................................................. 4

 

2. Occupational safety regulations ................................................................................................................................ 4

 

2.1 User safety ......................................................................................................................................................... 4

 

2.2.

 

Safety signs are placed on a machine ..................................................................................................... 8

 

2.3.  Hazards while the grinder operation ............................................................................................................... 9

 

3. Indicated use ............................................................................................................................................................. 9

 

4.  Device description .................................................................................................................................................. 11

 

4.1.  Equipment and fittings .................................................................................................................................. 13

 

4.1.1.  Basic equipment .................................................................................................................................... 13 

4.1.2.  Extra item .............................................................................................................................................. 13 

4.2.  Technical specification ................................................................................................................................... 14

 

5. Device use ............................................................................................................................................................... 14

 

5.1.  Aggregating – grinder assembly .................................................................................................................... 15

 

6. Service and maintenance activities ......................................................................................................................... 16

 

6.1 Adjustment of belts tension ............................................................................................................................ 17

 

6.2  Replacement of knifes, beaters ...................................................................................................................... 18

 

6.3  After operation service ................................................................................................................................... 19

 

6.4  Lubrication ...................................................................................................................................................... 21

 

6.5 Off-season service ........................................................................................................................................... 21

 

6.6 Withdrawal from use, environment ................................................................................................................ 21

 

7.  Spare parts catalogue ............................................................................................................................................. 21

 

8. Warranty ................................................................................................................................................................. 36

 

 

 

 

 

Summary of Contents for LEOPARD RB 160

Page 1: ...lno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 1 INSTRUCTION MANUAL SPARE PARTS CATALOGUE WARRANTY FLAIL SIDE MOWER LEOPARD RB 160...

Page 2: ...anual shall be kept in a safe place and shall be available for user and an operator during the whole period of the machine operation If the manual is lost or destroyed new manual shall be purchased in...

Page 3: ...while the grinder operation 9 3 Indicated use 9 4 Device description 11 4 1 Equipment and fittings 13 4 1 1 Basic equipment 13 4 1 2 Extra item 13 4 2 Technical specification 14 5 Device use 14 5 1 A...

Page 4: ...ntains also the rules of proper operation of the grinder and informs what service action shall be made If any information included in the manual are incomprehensible you are requested to turn to the m...

Page 5: ...ve clothes protective gloves protective shoes Transport of people or items on the machine is forbidden Outsiders who has not familiarized with the manual cannot operate the machine An employee who ope...

Page 6: ...grinder shall be maintained in a good technical condition Worn and damaged parts shall be replaced immediately The grinder shall be equipped with all protective covers recommended by a manufacturer ag...

Page 7: ...ng stones and other items PTO revolutions cannot exceed 540rev min while operation and driving shall be adopted to required operation The operation with damaged or incomplete telescopic jointed shaft...

Page 8: ...ing against side crush Machine cover Read the manual Instruction manual Use a cover Machine cover Instruction manual Use protective suit Machine covery Instruction manual Movable parts of machines Mac...

Page 9: ...ective helmet goggles reading the instruction manual 5 Sharp and dangerous edges Projecting construction elements of the machine using manual tools Personal protection means protective gloves zipped w...

Page 10: ...driver from WPM through intersecting axis gear and belt transmission Meeting requirements on the machine operations that is service and repairs according to the manufacturer s recommendations and its...

Page 11: ...any damaged parts cannot be used besides the start of the machine with removed cover is not allowed The next step is the transmission of a torque from toothed gear on the unit of working shaft The bel...

Page 12: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 12...

Page 13: ...for protecting suspension pins Base plate Drive shaft Instruction manual Warranty card 4 1 2 Extra item Central connector for the tractor Caution ALL ELEMENTS OF ADDITIONAL EQUIPMENT OF THE MACHINE AR...

Page 14: ...ractor rev m in 540 540 540 11 Efficiency ha h 1 2 1 35 1 5 12 Range of machine operation 90 56 90 56 90 56 13 Operating speed km h 8 10 8 10 8 10 14 Transporting speed km h 20 20 20 15 Service person...

Page 15: ...each assembly pins and pivots Replace a part if it is worn Pay special attention to verify if nobody is standing between while connecting the machine and the tractor II The assembly of the driving sha...

Page 16: ...e recommendations included in it Learn the construction and understand the rule of machine operation Inspect all elements of the machine for mechanical damages Lubricate the machine according to recom...

Page 17: ...ion IV Tighten a nut 4 for additional protection against loosening V Install a diaphragm 2 of inspection glass with screws and spring washers 1 It is advise to remove main cover before and while the s...

Page 18: ...2 Replacement of knifes beaters Depending on customer requirements working shaft is equipped with proper equipment that is granulating tools knifes 2 16 Z 908 or beaters 2 17 Z 908 Fig 5 Knives Beate...

Page 19: ...ance and locknut is 10 9 4 While screw tightening it is necessary to pay attention to loose of cutting tool turn but with no excessive loose beater or knife set with regard to screw axis 6 3 After ope...

Page 20: ...be replaced the unit shall be adjusted according to the manual 6 1 Adjustment of belts tension It is important to check the clearance of axis and shafts If any clearance is noticed bearings of axis o...

Page 21: ...operations service Additionally the machine shall be kept under the roof on even and hard surface It is necessary to observe the tightness of varnish coat If any defects are present these places shal...

Page 22: ...ding to the plate on the machine precise name of spare part amount of parts ordered TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom Tel 059 821 13 26 www...

Page 23: ...www talex sj pl 23 Fig 7 Demonstrative view of a grinder LEOPARD RB160 180 200 Table No 5 Distribution of the machine on parts Item Description Figure no 1 Unit of 3 point suspension Fig 8 2 Arms uni...

Page 24: ...nit of 3 point suspension Table No 6 Unit of 3 point suspension Item Description Index Amount pcs 1 1 Suspension corner RB_PW_1070 00 1 1 2 All purpose stopper 42 37 038 1 01 0686 4 1 3 Boltof bottom...

Page 25: ...able No 7 Arms unit Item Description Index Amount pcs 2 1 Arm I RB_PW_1056 00 1400 1 2 2 Arm II RB_PW_1055 00 1400 1 2 3 Slide bearing GSM 4044 50 12 1172 8 2 4 Arm s pin RB_PW_1075 20 3 2 5 Arm s pin...

Page 26: ...0 e mail biuro talex sj pl www talex sj pl 26 2 13 Support base RB_PW_1073 20 1 2 14 Support pin R_Ze_Sg 10 1 2 15 Suspension cross RB_PW_1058 00 1 2 17 Pin of suspension cross RB_PW_1075 10 1 2 18 Sa...

Page 27: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 27 Fig 10 Driving unit...

Page 28: ...00 1 3 19 Bearing 6209 RS 06 0219 2 3 20 Tensioner roll RB_PW_1074 03 1 3 21 Protecting ring Z45 08 0120 1 3 22 Belt pulley 189 12 0945 1 3 23 Clutch clampex 225 45x80 12 0940 1 3 24 Screw M14x30 8 8...

Page 29: ...wa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 29 ver b RB_WR_200 1020 10 ver b 3 41 Shaft bearing mounting RB_PW_1020 40 1 3 42 Protective ring 08 0206...

Page 30: ...11 Washer ZW 10 OC 11 0055 A 4 4 12 Grease fittings M10 01 0276 1 4 13 Screw M10x35 8 8 OC 11 0096 2 4 14 Self locking nut M30x2 OC 11 0243 1 4 15 Washer ZW 30 OC ZW 30 1 4 16 Slide bearing GSM 4044...

Page 31: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 31...

Page 32: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 32...

Page 33: ...8x25 8 8 OC 11 0119 7 5 9 Slat mounting front elastic curtain RB160 RB180 RB200 RB_PW_1040 05 160 RB_PW_1040 05 180 RB_PW_1040 05 200 1 1 1 5 10 Rubber cut off wall type of cut off wall depends on a m...

Page 34: ...type depends on a machine type RB160 RB180 RB200 RB_PW_1045 01 160 RB_PW_1045 01 180 RB_PW_1045 01 200 1 5 32 Screw M8x25 8 8 OC 11 0119 7 5 33 Slat mounting rear elastic curtain RB160 RB180 RB200 RB_...

Page 35: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 35 Fig 13 Hydraulic unit...

Page 36: ...6 2 Hydraulic cable P51 P52 211 10 L 3400 12 1113 A 2 6 3 Hydraulic cable P51 P51 211 10 L 4100 12 1112 A 1 6 4 Hydraulic cable P51 P52 211 10 L 4100 12 1112 B 1 6 5 Arc connection AA M18x1 5 12L 12...

Page 37: ...company s Stamp of commercial unit Any crossing outs or corrections made by unauthorized persons are not allowed A duplicate of warranty card can be issued upon written request if a user submits a pu...

Page 38: ..._________ _____________________________________ _____________________________________ _____________________________________ Date of service provided _______________ Warranty prolonged to ____________...

Page 39: ...Risk assessment Part 1 Rules PN ISO 730 1 1996 Wheeled engineering tractors Three point rear suspension system Categories 1 2 3 i 4 PN EN ISO 4254 1 2009 Farm machines Safety Part 1 General requireme...

Page 40: ...ytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl www talex sj pl 40 TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom Tel...

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