TAKE-A-LABEL TAL-3100R Operation Manual Download Page 9

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TAL-3100R Parts List

Part #

Description

Item #

11004

Roller Support Bracket

11007

Carriage Ratchet Handle

11008

Unwind Shaft

11010

Carriage Bolt

11016

Waste Wind Shaft

21031

Gates Drive Belt

21026

Motor Spacers

21027

Left Torsion Spring

21028

Right Torsion Spring

25112

Washer

25113

Spring

26001

Collar

26002

Hub Screw

30106

Tri-Tronics Photo Eye

31723

Flow Control

30110

Footswitch

31002

Pinch Roller

31015

Plastic Bearing

31017

Plastic Bushing

31029

Plastic Bushing

31060

Rewind Bracket

31255

Control Board

31282

V Belt Tensioner

31355

Main Drive Roller

31366

Extension Rod

31370

3/8” x 3/8” Knuckle

31373

V Belt Pulley

31380

V Belt Tensioner Roller

31408

Product Drive Roller

31416

Label Advance Dial

31417

Label Advance Pot with Wiring

31721

Adhesive Backed Rubber Feet

31802

Bottle Carriage Table

31803

Threaded Guide Rod Support

31804

Cylinder Spacer

31805

MAC Valve Kit

31806

Cylinder and Clevis

31818

Peel Plate

31832

Flanged Pulley

31833

Unflanged Pulley

31834

Timing Belt

31835

Plastic Bearing

37007

Product Rollers

Summary of Contents for TAL-3100R

Page 1: ...L L M MO OD DE EL L T TA AL L 3 31 10 00 0R R R RO OU UN ND D P PR RO OD DU UC CT T L LA AB BE EL L A AP PP PL LI IC CA AT TO OR R TAKE A LABEL 16900 Power Dr Nunica MI 49448 Phone 616 837 9300 Fax 616 937 9301 www take a label com Email sales take a label com ...

Page 2: ...TAL 3100R typically operates around 30 PSI depending on the label Label Threading 1 Remove outer unwind disc 48 install new roll of labels and replace disc 2 Pull label web under the first roller threw the photo eye 14 Continue pulling the label web over the top of the next roller Thread webbing between the peel edge and the rubber drive roller 30 Then back towards the supply roll over the idler r...

Page 3: ...t you teach the photo eye 14 with every new roll of labels used 2 Remove one label from the webbing and place the webbing only in the photo eye 3 Press and hold the Normal button on photo eye for 3 seconds When the lights finish flashing the photo eye is taught ...

Page 4: ...meter toward the the applicator will dispense more of the label and by rotating the potentiometer toward the the applicator will dispense less of the label 1 To setup the label position rotate the label advance pot to the as far as it will rotate 2 The goal is to have the applicator stop with a label gap right at the peel edge 3 Activate the applicator and watch the dispensing label If the label d...

Page 5: ... center of the bottle under the Product Drive Roller 30 3 Then manully raise the head 1 8 and raise the carriage again until it makes contact with the Product Drive Roller 30 Connect the Air system at this time 4 The product should be setting on the product rollers 44 so it will roll easily If the label tends to walk to one side of the bottle during application the product rollers 44 may need to b...

Page 6: ...Rubber Drive Roller 31408 1 Foot Switch 30110 1 Air Cylinder 31806 1 Circuit Board 31255 3 Unwind Felt Pad 72618 1 Main Fuse 45157 1 Peel Edge Cover 31375 1 Valve Assembly 31805 1 Photo Eye 30106 2 Product Rollers 37007 2 Left Torsion Spring 21027 2 Right Torsion Spring 21028 Depending on frequency of use and importance of the machine function this list may need to be modified to include more of e...

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Page 9: ...18 31017 Plastic Bushing 19 31029 Plastic Bushing 20 31060 Rewind Bracket 21 31255 Control Board 22 31282 V Belt Tensioner 23 31355 Main Drive Roller 24 31366 Extension Rod 26 31370 3 8 x 3 8 Knuckle 27 31373 V Belt Pulley 28 31380 V Belt Tensioner Roller 29 31408 Product Drive Roller 30 31416 Label Advance Dial 31 31417 Label Advance Pot with Wiring 32 31721 Adhesive Backed Rubber Feet 33 31802 B...

Page 10: ...5131 Clip 46 45136 Unwind Disc 47 45155 Fuse Holder 48 45157 Fuse 49 45217 Power Cord 50 72618 Felt Pad 51 76800 Heavy Duty Motor 52 31839 Feed Head Motor No Brake 53 81912 Small Cord Grip 54 21011 Idler Roller 55 30124 Filter Regulator 56 ...

Page 11: ...have lips or ridges that can affect how the bottle rotates in the carriage LION 6300 and 8200 Clear Label Photo Eye 1 Labels must pass under the Sensing Area indicator 2 Remove one label and place the liner only in the sensor 3 Press and hold button with a G inside of a triangle for at least one second 6300 Only 3 Press and hold both adjustment arrow buttons at the same time to set the sensor 8200...

Page 12: ...pplication to the bottle This is commonly used for batch codes expiration dates or lot codes To adjust the printing location left to right on the web Loosen two knobs and slide coder to appropriate location To adjust the printing location with the flow of the web Slide the roller forward or backwards to achieve desired print location ...

Page 13: ...ge so when the drive head is lowered it hits the top of the bottle flush The full length of the rubber product drive roller should hit even and flat across the top of the bottle 4 Using the adjustment screws A in the back of the carriage set the stops for the rotation of the carriage With the carriage fully rotated and bottomed out against the stop the bottle should match the taper on the edge of ...

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Page 15: ...e first label Using the 1st label advance pot on the left Turn the label advance pot clockwise until the gap between the labels stops on the peel edge Setting Second Label Advance 3 Once the first label is dispensing and stopping at the peel edge focus on the second label Use the 2nd label advance pot on the right to advance the label so it is completely dispensed and the applicator stops at the g...

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TAKE-A-LABEL TAL-3100R, Operation Manual

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