TAKE-A-LABEL TAL-3000R Operation Manual Download Page 26

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Recommended

Spare Parts List TAL-3000R

Qty. Description

Part

Price

1 Spring/

Dancer

roll

31365

$9.00

1 Spring/

Drive

roller

31357 $6.00

Drive belt/ Waist wind

31374

$19.00

1 Air

Cylinder

31347

$68.00

1 Motor

76800

$184.00

1 Product

Drive

Motor

31341

$151.00

1 Foot

Switch

30110

$65.00

1 Product

Drive

Belt

31348

$9.00

1 Circuit

Board

31255

$378.00

1 Unwind

Felt

Pad

75806

$6.00

1 Main

Fuse

31367

$2.00

Peel Edge Cover

31375

$15.00

Depending on frequency of use and importance of the machine function, this
list may need to be modified to include more of each part to prevent any
down time.

Page 3.6

Summary of Contents for TAL-3000R

Page 1: ...T TA AL L 3 30 00 00 0R R R RO OU UN ND D P PR RO OD DU UC CT T L LA AB BE EL L A AP PP PL LI IC CA AT TO OR R TAKE A LABEL 3631 44th Street Suite C Grand Rapids MI 49512 3950 Phone 616 698 1882 Fax...

Page 2: ...T TA AL L 3 30 00 00 0R R R RO OU UN ND D P PR RO OD DU UC CT T L LA AB BE EL LE ER R...

Page 3: ...Product Carriage Adjustment Page 2 4 Product Carriage Adjustment Page 2 5 Product Drive Head Adjustment Page 2 6 Product Drive Head Adjustment Page 2 7 Label Position Page 2 8 Photo Eye Adjustment Pa...

Page 4: ...Preventive Maintenance Page 3 4 Preventive Maintenance Page 3 5 Spare Parts List Page 3 6 Troubleshooting Guide Page 3 7 Section 4 Machine Component Description Electrical Schematics Page 4 1 3000R A...

Page 5: ...Section 1 I In nt tr ro od du uc ct ti io on n...

Page 6: ...ed to the strictest standard and is thoroughly tested before being released into the field However sometimes a problem may arise that is not covered by the scope of this manual If a situation as such...

Page 7: ...Section 2 S Sy ys st te em m O Op pe er ra at ti io on n...

Page 8: ...result in improper labeler operation and are not recommend by TAL 4 Install the label roll and thread the labeler See page 2 2 WARNING To avoid inadvertent operation always thread the machine with th...

Page 9: ...e label material reaches the pinch roller and traction roller Be sure to thread the label web through the label sensor 6 Lift the cam lock to release the pinch roller 7 Thread the label web around the...

Page 10: ...Knob Rocking Motion Rocking Motion Set Screw Tensioning 1 Begin dispensing labels 2 Unlock set screw on tension knob 3 Slowly turn the tension knob on the unwind until the take up starts a slight rock...

Page 11: ...o your product is in the center of the traction roller Note the product must not be too low Product line will vary depending on the product 2 Loosen the other side the same way Note the same product l...

Page 12: ...ge Bolts 2 Product Carriage Traction Roller 1 Raise or lower the product carriage by loosening the product carriage bolts Move the product carriage to make a gap of between the traction roller and you...

Page 13: ...e a ai ir r p pr re es ss su ur re e a ad dj ju us st tm me en nt t o on n t th he e 3 30 00 00 0R R R Ro ou un nd d P Pr ro od du uc ct t L La ab be el le er r i is s s se et t t to o o on nl ly y a...

Page 14: ...pe ee ed d o of f t th he e h he ea ad d r re et tu ur rn n i in ns se er rt t a an n a al ll le en n w wr re en nc ch h i in nt to o t th he e s se et t s sc cr re ew w i in n t th he e f fl lo ow w...

Page 15: ...abel still on the peel plate 4 Turn the LABEL ADVANCE dial in small amounts to adjust the label advance position If the dispensed label does not come off the label web turn the dial to the right to fo...

Page 16: ...a al l b bu ut tt to on n f fo or r t th hr re ee e s se ec co on nd ds s T Th he e r re ed d l li ig gh ht t w wi il ll l s sh hu ut t o of ff f t th he en n t th he e g gr re ee en n l li ig gh ht t...

Page 17: ...co ov ve er r 4 4 I In ns se er rt t a an n a al ll le en n w wr re en nc ch h i in nt to o t th he e a al ll le en n b bo ol lt t i in n t th he e c ca am m l lo oc ck k 5 5 L Lo oc ca at te e t th...

Page 18: ...Adjustment 1 The thrust bearing adjustment nut should be checked periodically 2 With labeler unplugged you should to tighten the nut with a little pressure on the thrust bearing so everything is snug...

Page 19: ...nplug the motor leads and set the housing down 4 Remove the thrust bearing nut Note the thrust bearings under the washer remove the thrust bearing make sure not to get dirt in the bearing 5 Using care...

Page 20: ...Section 3 M Ma ai in nt te en na an nc ce e P Pr ro oc ce ed du ur re es s...

Page 21: ...rollers use a mild detergent or isopropyl alcohol B Label Sensor Clean and inspect every 500 hours of operation or if erratic label placement operation occurs Use clean dry compressed air or clean dry...

Page 22: ...tem is rethreaded Use isopropyl alcohol to remove adhesive buildup Also check the UHMW covering on the edge of the peel plate for wear F Felt Unwind Pad This braking surface located on the unwind shaf...

Page 23: ...Page 3 3 G Ge en ne er ra al l M Ma ai in nt te en na ance G Product Drive Thrust Adjustment Inspect and grease thrust bearings every 500 hours of operation Also grease pivot shaft at the same time...

Page 24: ...f your system With the proper maintenance you should enjoy years of trouble free operation Manual Water Drain Air Filter Element Check main line air filter before startup of each shift If there is any...

Page 25: ...ove the fuse cap from the labeler by rotating the fuse cap counterclockwise 3 Inspect fuse if it needs replacing Use 5 amp fuse install fuse in cap and replace fuse cap Fuse 31367 Fuse Cap Check Peel...

Page 26: ...0 1 Motor 76800 184 00 1 Product Drive Motor 31341 151 00 1 Foot Switch 30110 65 00 1 Product Drive Belt 31348 9 00 1 Circuit Board 31255 378 00 1 Unwind Felt Pad 75806 6 00 1 Main Fuse 31367 2 00 1 P...

Page 27: ...Aligned See page 2 10 Erratic Label Feed 1 Label Sensitivity Incorrect See page 2 9 or 2 10 2 Pinch Roller Not Locked 3 Worn Or Dirty Traction Roller 4 Dirty Fiber Optic Ends 5 Pinch Cam Lock Needs Ad...

Page 28: ...Section 4 M Ma ac ch hi in ne e C Co om mp po on ne en nt t D De es sc cr ri ip pt ti io on n...

Page 29: ...TAKE A LABEL...

Page 30: ...TAKE A LABEL Page 4 10 Page 4 3 Page 4 4 Page 4 5 Page 4 9 Page 4 6 Main Frame 31301 Base Plate 31302 Page 4 8 Page 4 7...

Page 31: ...TAKE A LABEL...

Page 32: ...TAKE A LABEL...

Page 33: ...TAKE A LABEL...

Page 34: ...TAKE A LABEL...

Page 35: ...TAKE A LABEL...

Page 36: ...TAKE A LABEL...

Page 37: ...TAKE A LABEL...

Page 38: ...TAKE A LABEL...

Page 39: ...oner 31282 1 Shoulder Bolt 31283 1 V Belt Tensioner Roller 31380 1 Extended Scammer Bracket 31047 1 Fiber Optics Cable 30090 1 Clamp 3 8 x 3 8 31370 2 Extension Rod 31366 3 Clamp 3 8 x 1 2 31369 1 Sol...

Page 40: ...la an no ou us s P Pa ar rt ts s N No ot t S Sh ho ow wn n Motor Cover 31379 1 Motor Housing 31055 1 Motor Housing Cover Plate 31054 1 Amplifier Unit 30106 1 Small Cord Grip 81912 2 Foot Switch 30110...

Page 41: ...Section 5 O Op pt ti io on na al l A As ss se em mb bl ly y I In ns st tr ru uc ct ti io on ns s...

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