T.J.M. 9000lb Fitting Instructions Manual Download Page 8

Page: 8 / 17

89676 06-07-2011

Page 8 of 17

Product:

ELECTRIC WINCH

9000lb 9500lb 12000lb

For further information contact T.J.M. Head Office on (07) 3865 9999. Distributors Australia wide.

Line the 10 holes, ensuring that the gasket is
also lined up between the gearbox foot casting
& gearbox housing.

Tighten all 10 allen head cap screw in a
diagonal sequence.

Diagram 5.

Carefully  assembly  the  gearbox  back  into  the
cable  drum,  ensuring  the  sun  (centre)  gear  is
lined up in the cable drum.

Diagram 6.

Refit & tighten the two allen head cap screws to
the tie rods.

Check the operation of the clutch handle to
ensure gearbox engages & fit winch to bar.

Diagram 7

Summary of Contents for 9000lb

Page 1: ...warrant that the products manufactured by it comply with the laws of the place where those products are purchased or used It is the sole responsibility of the Purchaser to ascertain whether products...

Page 2: ...nd any conditions TJM Products determines to have been caused by abuse or abnormal use This warranty shall not apply to any electric winch improperly operated or improperly installed There are no warr...

Page 3: ...the winch If the motor becomes uncomfortably hot to touch stop and let it cool for a few minutes Don t maintain power to the winch if the motor stalls Don t exceed maximum line pull ratings shown in t...

Page 4: ...acity and a halving of the winching speed and the means to maintain a direct line pull to the centre of the rollers When double loading during stationary winching the winch hook should be attached to...

Page 5: ...tight cable wrap around the drum Failure to do so may result in cable damage and reduced cable life When the cable is replaced be sure to apply Loctite or an equal compound to the cable clamp thread...

Page 6: ...stralia wide CLOCKING GEARBOX HOUSING Winch gear housing can be clocked in 10 ways allowing the user to position the clutch lever at 10 equal distant locations 0 36 72 B 360 Gearbox 0 Gearbox 72 Ensur...

Page 7: ...t T J M Head Office on 07 3865 9999 Distributors Australia wide 2 Carefully remove the gearbox away from the cable drum Diagram 2 3 Unscrew all the 10 allen head cap screw holding the gearbox foot cas...

Page 8: ...lso lined up between the gearbox foot casting gearbox housing 6 Tighten all 10 allen head cap screw in a diagonal sequence Diagram 5 7 Carefully assembly the gearbox back into the cable drum ensuring...

Page 9: ...t in the airbag equipped vehicle 2 TJM Products manufacture winch mounting frames and or Frontal Protection Systems to suit most popular vehicles Winch frames are packaged with detailed fitting instru...

Page 10: ...Earth Lead Thin black lead connects to No 2 stud on control box to bottom terminal of motor A Long red lead connects to positive terminal of battery to No 3 stud on control box Short red lead connects...

Page 11: ...kill switch to the ON position operate the winch in the OUT position While the winch is still operating in the out position turn the kill switch to the OFF the winch should lose all power WINCH OPERAT...

Page 12: ...lly check the rope for damage or wear Also it s just as important to check the fairlead for damage as a roughed up fairlead can easily damage your rope Never combine a synthetic rope with a fairlead t...

Page 13: ...ng Action Automatic In The Drum Drum Size Diameter 65mm Length 224mm Cable 28m of 8 2mm diameter Steel Fairlead 4 Way Roller Fairlead Remote Control Included Battery Recommended 650CC minimum for winc...

Page 14: ...Drum Drum Size Diameter 65mm Length 224mm Cable 30m of 9 5mm diameter Synthetic Rope Fairlead Hawse Fairlead Remote Control Included Battery Recommended 650CC minimum for winching Battery Leads 2 gau...

Page 15: ...Diameter 65mm Length 224mm Cable 30m of 9 5mm diameter Synthetic Rope Fairlead Hawse Fairlead Remote Control Included Battery Recommended 650CC minimum for winching Battery Leads 2 gauge 1 9m Finish B...

Page 16: ...E CABLE 4 946MOXMOTOR 1 MOTOR 5 5 HP DC12V 15 946OXGROUND 12 GROUND WIRE 5 946MOXBRAKE 1 BRAKE ASSEMBLY 16 946MOXKIT 1 TERMINAL BOOT 6 946MOXHOOK 1 3 8 SAFETY HOOK 17 946MOXTOGCON 1 OX HAND CONTROL 6...

Page 17: ...89676 06 07 2011 Page 17 of 17 Product ELECTRIC WINCH 9000lb 9500lb 12000lb For further information contact T J M Head Office on 07 3865 9999 Distributors Australia wide...