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89676 06-07-2011 

 

Page 12 of  17 

Product: 

ELECTRIC WINCH 

 

9000lb        9500lb        12000lb 

 

 

For further information contact T.J.M. Head Office on (07) 3865 9999. Distributors Australia wide. 

 

Note: 

1. 

Never winch with your vehicle in gear or in park, which would damage your vehicle's transmission. 

2. 

Never wrap the cable around the object and hook onto the cable itself. This can cause damage to the object 
being pulled, and kink or fray the cable. 

3. 

Keep hands, clothing, hair and jewellery clear of the drum area and cable when winching. 

4. 

Never use the winch if the cable is frayed, kinked or damaged. 

5. 

Never allow anyone to stand near the cable, or in line with the cable behind the winch while it is under power. 
If the cable should slip or brake, it can suddenly whip back towards the winch, causing a hazard for anyone in 
the area.  

6. 

Don't leave the switch plugged in when the winch is not in use. 

 

CHECK THE WINCH CAREFULLY AND THOROUGHLY BEFORE OPERATING! 

 

MAINTENANCE 

Winch 

It is highly recommended that the winch be operated regularly (once a month). Simply power the cable out 15m, 
free spool 5m and then power back in. This will keep all components in good working condition so that the winch 
can be relied on when needed.  

 

Synthetic Rope 

Regular maintenance will prolong the life of your winch rope. Periodically check the rope for damage or wear. Also, 
it's just as important to check the fairlead for damage, as a roughed-up fairlead can easily damage your rope. 
 
Never combine a synthetic rope with a fairlead that has sharp edges, such as a fairlead worn down by steel cable. 
An aluminum hawse fairlead is highly recommended for use with synthetic rope, since the aluminum hawse has no 
sharp edges and resists damage more easily than a roller fairlead. 
 
Wash your synthetic rope regularly and always after driving through mud or saltwater. Unwind the rope and rinse it 
off with a garden hose to remove mud, salt, grit, and debris. Never use solvents, bleach, or harsh detergents to 
clean your rope. They can weaken the fibres and compromise the strength of the rope. Let the rope air dry before 
storing or respooling. Keep synthetic rope covered to slow down the fading of the rope. Even with UV inhibitors, 
exposure to the sun will eventually fade the colour on your rope. Synthetic line is designed to withstand harsh 
exposure to the elements, since it was originally developed for marine use, but it will last longer (and look better) if 
you keep it covered. 
 
Contact your authorised outlet for technical assistance and repairs.  
 

SPARE PARTS 

A comprehensive range of spare parts is available. 

Distributed by 

TJM Products Pty Ltd.

 

 

Head Office -150 Robinson Rd 

Geebung Brisbane Queensland 4034 Australia 

PO Box 23 Geebung 4034 

Phone. (07) 38659999  -  fax. (07) 32651107 

International Phone. 61-7-38659999  -  fax. 61-7-32651107 

 

Summary of Contents for 9000lb

Page 1: ...warrant that the products manufactured by it comply with the laws of the place where those products are purchased or used It is the sole responsibility of the Purchaser to ascertain whether products...

Page 2: ...nd any conditions TJM Products determines to have been caused by abuse or abnormal use This warranty shall not apply to any electric winch improperly operated or improperly installed There are no warr...

Page 3: ...the winch If the motor becomes uncomfortably hot to touch stop and let it cool for a few minutes Don t maintain power to the winch if the motor stalls Don t exceed maximum line pull ratings shown in t...

Page 4: ...acity and a halving of the winching speed and the means to maintain a direct line pull to the centre of the rollers When double loading during stationary winching the winch hook should be attached to...

Page 5: ...tight cable wrap around the drum Failure to do so may result in cable damage and reduced cable life When the cable is replaced be sure to apply Loctite or an equal compound to the cable clamp thread...

Page 6: ...stralia wide CLOCKING GEARBOX HOUSING Winch gear housing can be clocked in 10 ways allowing the user to position the clutch lever at 10 equal distant locations 0 36 72 B 360 Gearbox 0 Gearbox 72 Ensur...

Page 7: ...t T J M Head Office on 07 3865 9999 Distributors Australia wide 2 Carefully remove the gearbox away from the cable drum Diagram 2 3 Unscrew all the 10 allen head cap screw holding the gearbox foot cas...

Page 8: ...lso lined up between the gearbox foot casting gearbox housing 6 Tighten all 10 allen head cap screw in a diagonal sequence Diagram 5 7 Carefully assembly the gearbox back into the cable drum ensuring...

Page 9: ...t in the airbag equipped vehicle 2 TJM Products manufacture winch mounting frames and or Frontal Protection Systems to suit most popular vehicles Winch frames are packaged with detailed fitting instru...

Page 10: ...Earth Lead Thin black lead connects to No 2 stud on control box to bottom terminal of motor A Long red lead connects to positive terminal of battery to No 3 stud on control box Short red lead connects...

Page 11: ...kill switch to the ON position operate the winch in the OUT position While the winch is still operating in the out position turn the kill switch to the OFF the winch should lose all power WINCH OPERAT...

Page 12: ...lly check the rope for damage or wear Also it s just as important to check the fairlead for damage as a roughed up fairlead can easily damage your rope Never combine a synthetic rope with a fairlead t...

Page 13: ...ng Action Automatic In The Drum Drum Size Diameter 65mm Length 224mm Cable 28m of 8 2mm diameter Steel Fairlead 4 Way Roller Fairlead Remote Control Included Battery Recommended 650CC minimum for winc...

Page 14: ...Drum Drum Size Diameter 65mm Length 224mm Cable 30m of 9 5mm diameter Synthetic Rope Fairlead Hawse Fairlead Remote Control Included Battery Recommended 650CC minimum for winching Battery Leads 2 gau...

Page 15: ...Diameter 65mm Length 224mm Cable 30m of 9 5mm diameter Synthetic Rope Fairlead Hawse Fairlead Remote Control Included Battery Recommended 650CC minimum for winching Battery Leads 2 gauge 1 9m Finish B...

Page 16: ...E CABLE 4 946MOXMOTOR 1 MOTOR 5 5 HP DC12V 15 946OXGROUND 12 GROUND WIRE 5 946MOXBRAKE 1 BRAKE ASSEMBLY 16 946MOXKIT 1 TERMINAL BOOT 6 946MOXHOOK 1 3 8 SAFETY HOOK 17 946MOXTOGCON 1 OX HAND CONTROL 6...

Page 17: ...89676 06 07 2011 Page 17 of 17 Product ELECTRIC WINCH 9000lb 9500lb 12000lb For further information contact T J M Head Office on 07 3865 9999 Distributors Australia wide...

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