SystemAir Fantech 5BDD 10 Installation And Operational Manual Download Page 3

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General Installation

CAUTION:

 Sheet metal parts, screws, clips and similar items 

inherently have sharp edges, and it is necessary that the 
installer and service personnel exercise caution. 

The installation of this equipment shall be in accordance with the 
regulations of authorities having jurisdiction and all applicable codes.

This equipment is to be installed by an experienced installation company 
and fully trained personnel.

The mechanical installation of the exhaust ventilator consists of making 
final connections between the unit and building services, duct 
connections.

When motors and drive packs are shipped in separate cartons from the 
fan, check the carton labels to make sure the motor and drive pack you 
received are the correct combination for the fan being purchased.

 Refer 

to the fan components list included in these instructions.

Motor and Drive Pack Installation

Before mounting the motor to the fan motor/bearing support plate check 
the nameplate voltage of the motor to insure that it is compatible with the 
supply voltage. If the motor is a dual or tri voltage make sure the 
connections inside the motor are properly wired to match the supply 
voltage. Refer to the wiring schematic on the motor nameplate or inside 
the junction box. Record the motor that was installed and the voltage that 
the fan is wired for on the fan nameplate by checking the appropriate 
boxes.

Mount the motor to the fan in a slot pattern on the motor/bearing support 
plate that matches the motor frame footprint. The motor is mounted on 
the same side of the motor/bearing support plate as the bearings and fan 
shaft. The motor is usually mounted to the right side of the fan shaft. Use 
the hardware provided which is located in the motor compartment of the 
fan. Loosely snug the bolts at this time. Sizes 15, 16 and 18 have a 
spacer bolt pack included. The junction box on certain motors will hit the 
shaft. Use the spacers to raise the motor junction box above the shaft.

Install the adjustable sheave onto the motor shaft and the fixed sheave 
onto the fan shaft. Align the sheaves as shown on p.5 of these 
instructions and torque the set screws from 70 to 87 in-lbs. Install the 
V-belt around the sheaves and slide the motor in the slots provided to 
tension the belt (see p.4 for procedure). Once the belt is properly 
tensioned and the alignment is correct tighten down the motor mounting 
bolts. See p.11 for the wiring diagrams and motor location sketch.

Electrical Connection

For Wiring diagrams please refer to p.9

1. Connect supply wiring to the disconnect switch (if supplied). Check the 
wiring diagrams on the motor for connections.

2. The motor is factory set at the voltage marked on the fan nameplate. 

Check the line voltage with the nameplate voltage and wiring 
diagrams.

3. The main power wiring should be sized for the amperage shown on 

the nameplate. Size wires in accordance with the ampacity 
tables in Article 310 of the National Electrical Code. If long 
wires are required, it may be necessary to increase wire size 

to prevent excessive voltage drop. Wires should be sized for a max of 
3% voltage drop.

CAUTION:

 Use copper conductors only.

CAUTION:

 Protect wiring from sharp edges. Leave some slack in the line 

to prevent damage.

4. Disconnect switches (if supplied) are not fused. The power leads must 

be protected at the point of distribution in accordance with the fan 
nameplate.

5. On fans without a thermal protector integral to the motor (refer to 

unit or motor nameplate to determine if protector is present) a 
separate overload device is required. Refer to Sections 430-32 of the 
N.E.C. for sizing.

6. All units must be electrically grounded in accordance with local codes 

or, in the absence of local codes, with the latest edition of the 
National Electrical Code (ANSI/NFPA 70). A ground lug is provided as 
standard in the unit terminal box. Size grounding conductor in 

accordance with Table 250-95 of the National Electrical Code. 
DO NOT use the ground lug for connecting a neutral conductor.

7. Supply voltage to the power ventilator should not vary by 
more than 10% of the value indicated on the unit nameplate. 
Phase unbalance must not exceed 2%.

WARNING: 

Failure of motor due to operation on improper line voltage or 

with excessive phase unbalance constitutes product abuse and may 
cause severe damage to the unit’s electrical components.

INSTALLATION AND MAINTENANCE INFORMATION

Receiving, Inspection & Unpacking

When the equipment is received all items should be carefully checked 
against the bill of lading to be sure all crates and cartons have been 
received. Before accepting delivery, carefully inspect each carton or 
crate for visible shipping damage. If any damage is noticed, the carrier 
should make the proper notation on the delivery receipt acknowledging 
the damage. Make notations of all damage on all copies of the bill of 
lading and have all copies countersigned by the delivering carrier. The 
carrier should also fill out a Carrier Inspection Report. File claim for 
damage with the carrier. Physical damage to the unit after acceptance is 
not the responsibility of Fantech.

Unpack each carton or crate and verify that all required parts and proper 
quantities of each item have been received. Refer to drawings for part 
descriptions. Report shortages or missing items to your local 
representative to arrange for replacement parts.

Due to availability of carriers and truck space, it is not possible to 
guarantee that all items will be shipped together. Verification of 
shipments must be limited to only those items on the bill of lading.

The unit nameplate must be checked to make sure the voltage agrees 
with the power supply available. 

Summary of Contents for Fantech 5BDD 10

Page 1: ...the ventila tors shown herein are licensed to bear the AMCA Seal The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311 and com...

Page 2: ...ome in contact with sharp objects oil grease hot surfaces or chemicals 6 Never open access door to a duct with the ventilator running 7 Do not operate direct drive fans with speed controller less than...

Page 3: ...age with the nameplate voltage and wiring diagrams 3 The main power wiring should be sized for the amperage shown on the nameplate Size wires in accordance with the ampacity tables in Article 310 of t...

Page 4: ...urb for the 5FSU10 fan 3 Use 5ACC32FS 8 roof curb for the 5FSU12 fan Alternate methods by others 4 Remove the wood nailer from the top of the roof curb 5 Install a neoprene gasket on the roof curb whe...

Page 5: ...nuous duty With proper installation and maintenance years of operating efficiency can be added to the lifespan of the V belt drive The condition of V belts and the amount of belt tension should be che...

Page 6: ...are apparent the belt should be replaced Check the sheaves also for chipping dents or rough surfaces which could damage the belt 7 The correct belt tension is important Too tight of a belt will result...

Page 7: ...ng in wrong direction 2 Wheel rubbing on inlet venturi 3 Fan speed higher than design 4 Worn fan bearings Excessive noise 1 Wheel or sheaves loose 2 Bearing or drive misalignment 3 Accumulation of mat...

Page 8: ...2 5BDD 30 30 1 3 16 42 51 7 16 37 1 2 8 13 32 1 1 2 310 37 1 2 SQ 40 1 2 5BDD 36 36 1 2 1 3 16 46 60 41 5 8 10 1 2 1 1 2 380 43 1 2 SQ 44 1 2 Dimensional information is in inches Belt Drive Downblast...

Page 9: ...SQ 32 1 2 5BDU 30 30 1 3 16 42 49 1 2 41 1 8 27 5 8 1 1 2 305 37 1 2 SQ 40 1 2 5BDU 36 36 1 2 1 3 16 46 58 1 16 45 1 8 31 1 4 1 1 2 385 43 1 2 SQ 44 1 2 Dimensional information is in inches Belt Drive...

Page 10: ...1 P 2 T 8 T 3 T 2 T 5 T 4 LINE LINE LINE LINE TAPE TAPE TAPE LOW VOLT CONN HIGH VOLT CONN CCW ROTATION SWITCH END TO REVERSE ROTATION INTER CHANGE LEADS T5 AND T8 5BDU 5BDD 13DX 15DX 16DX 16EX 18DX 1...

Page 11: ...OR IS CCW ROTATION LEAD END TO REVERSE INTERCHANGE RED AND BLACK LEADS UNGROUNDED SIDE OF LINE CONNECTIONS LINE BLU LINE BLU BRN RED ORG INS WHT RED ORG INS WHT YEL BLK LINE BRN INS YEL BLK LINE 5BDU...

Page 12: ...N PLASTIC POCKET TO REVERSE ROTATION INTERCHANGE RED BLK LEADS Motor Location Diagram Incorrect motor location Correct motor location 1 Mount motor in matching slot pattern provided 2 Install belt wit...

Page 13: ...8 FB FX 49914 MOT FB 49022 DP 18 FB FX 49915 MOT FX 1 1 2 49024 DP 18 GB 49916 MOT GB 49024 DP 18 GB 49917 MOT GX 2 49026 DP 18 HX 49918 MOT HX 5BDU20 49806 173 30 x 30 5ACC28FS FT VC 47221 47222 4722...

Page 14: ...P 18 FB FX 49914 MOT FB 49022 DP 18 FB FX 49915 MOT FX 1 1 2 49024 DP 18 GB 49916 MOT GB 49024 DP 18 GB 49917 MOT GX 2 49026 DP 18 HX 49918 MOT HX 5BDD20 49816 185 30 x 30 5ACC28FS FT VC 47221 47222 4...

Page 15: ...exa KS 66215 Included in the claim should be Order Number Model Numbers Serial Numbers and a detailed description of the issues Purchaser assumes all other responsibility for any loss damage or injury...

Page 16: ...Fantech reserves the right to make technical changes For updated documentation please refer to www fantech net Fantech...

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