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The  BF-4-ALF/SLF  is  an  electromagnetic  feeder  that 
uses  current  to  energize  the  electromagnet  (coil)  and 
power  the  feeder.   Rectified  Alternating  Current (AC)  is 
applied to the magnet assembly of the drive, pulling the 
armature  and  entire  trough  assembly  down  and  back 
toward the drive during this portion of the stroke. When 
the  power  is  cycled  off,  the  springs  return  the  trough 
assembly  and  drive  back  to  the  “at  rest”  position.  The 
trough  assembly  moves  up  and  forward  through  this 
portion  of  the  stroke.Refer  to  Figure  3  for  the  trough 
description of how material conveys on the feeder. 
 
A timing algorithm in the micro processor supplies power 
to the drive at the proper voltage and freqency. The UMC 
Control and drive unit can be supplied for either 50Hz or 60Hz line freqency operation. 
 

 CAUTION: Do not operate the BF-4-ALF/ASLF Feeder and control on a supply frreqency other than 

designated frequency.  

 CAUTION:  During normal operation, the feeder performs with a smooth, even stroke.  If a loud 

striking noise occurs, immediately turn off the unit and refer to the Air Gap Adjustment instructions in this 
manual.  
 
 
Using  the  pulsating  action  described  above,  the  trough  assembly  moves  particles  being  conveyed 
forward, the pulls back and allows them to land downstream. Repeating this action at 1800 cycles per 
minute (60Hz), or 2000 cycles per minute (50Hz) causes the material to convey smoothly along the entire 
length of the trough to the discharge. 
 
Figure 3 illustrates material flow along the trough surface. Each cycle moves the material forward and  
upward, and further along  toward the discharge. The rate 
feed  is  controlled  by  the  intensity  of  the  magnetic  pull, 
which is varied by the control. 
 
  During a powered half-cycle, the trough surface travels 
between its lowest point (A) to its highest limit (C).  The 
trough travels at its greatest velocity between (A) and (B); 
although  still  traveling  up  and  forward,  the  trough 
decelerates between (B) and (C).  On the upward stroke, 
the particle of material is in contact with the trough from 
(A)  to  (B).  At  point  (B),  the  velocity  of  the  particle 
becomes greater than the trough, and the particle leaves the trough on a free-flight trajectory from (B) to 
(D).   The particle lands back on the trough surface at a position further forward (D).  This completes one 
cycle.  

 
INSTALLATION 

 WARNING:    Do  not  lift  the  feeder  by  the  trough.    This  could  cause  the  air  gap  to  become 

misadjusted and damage the trough or drive unit. 
 

Summary of Contents for BF-4-ALF

Page 1: ......

Page 2: ...1 Service Manual Syntron Electromagnetic Feeder Models BF 4 ALF and BF 4 ASLF stainless steel hardware Installation Operation Maintenance...

Page 3: ...ge 4 Theory of Operation 4 Installation 5 Installing the Control 6 Operation 7 Maintenance 7 Spring Replacement 8 Magnet Replacement 8 Air Gap Adjustment 9 Measuring the Stroke 11 Troubleshooting 12 O...

Page 4: ...is found contact the shipping carrier and Syntron Material Handling immediately Read instructions carefully Be familiar with the controls and proper use of the unit Do not operate the unit when Tired...

Page 5: ...ransfer point as possible minimizing product drop INSPECTION AND STORAGE WARNING Do not drop the control or feeder the force of the impact may damage the coponents Upon receipt carefully unpack and in...

Page 6: ...sing the pulsating action described above the trough assembly moves particles being conveyed forward the pulls back and allows them to land downstream Repeating this action at 1800 cycles per minute 6...

Page 7: ...ure 4 CAUTION The feeder must not come in contact with any rigid object or adjacent surface that could hamper its vibrating action Any connections such as dust seals between the trough and adjacent ob...

Page 8: ...eration the feeder performs with a smooth even stroke If a loud striking noise occurs immediately turn off the unit and verify that the feeder drive and or trough are not contacting any adjacent objec...

Page 9: ...d clamp Remove the bolts that secure the leaf springs to the base and the bolts that hold the springs to the trough mounting bracket Install the new spring assembly in the reverse order to which the o...

Page 10: ...will be necessary Adjusting the air gap is a very delicate procedure and may require operation time to obtain the proper setting The air gap is correct when the armature and magnet faces are as close...

Page 11: ...e that all the magnet screws are secure B Check to make sure that the longitudinal pan ribs are not contacting the base casting To close tighten the air gap 1 Loosen the upper socket head adjustment s...

Page 12: ...etal stroke gauge attached to the side of the trough rib Refer to Figure 6 While the feeder is operating the inner lines of the gauge appear as an X and the stroke should be read at the intersection o...

Page 13: ...voltage is below voltage indicated on nameplate Increase line voltage as designated on the nameplate Unit in contact with rigid object Isolate the unit Spring action may be hampered Remove and clean...

Page 14: ...epair Open winding on rheostat Replace Replace only with parts recommended or supplied by SMH NOTE Some items are equipped with removeable options such as screen panels or covers these items must be i...

Page 15: ...14...

Page 16: ...07 Flat Washer 5 8 Zn Pl 2 H0117501 Flat Washer 5 8 SS ONLY H0117502 Belleville Washer 5 8 2 0013X115 Belleville Washer 5 8 SS ONLY 0013X131 K Hex Socket Hd Cap Screw 3 8 24 x 1 3 4 Full Thread 1 H045...

Page 17: ...Z Pl 4 H0113609 Lockwasher 1 2 SS Only H0113610 Plainwasher 1 2 Z Pl 4 H0117301 Plainwasher 1 2 SS Only H0117202 AB Ground Strap 1 6510 014 D AC Drive Screws 2 H0457102 Do not remove or paint over sa...

Page 18: ...ctory Order Number 3 Quantity of parts required 4 Syntron part number from manual 5 Description of part 6 Shipping instructions Syntron Material Handling reserves the right to alter at any time withou...

Page 19: ...Hwy 145 South Saltillo Mississippi 38866 Phone 662 869 5711 Fax 662 869 7493 Toll Free 800 356 4898 info syntronmh com Changshu 2 Road No 1 Changshu Export Processing Zone Changshu Jiangsu China 21551...

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