7. CYLINDER/PISTON
7-7
PISTON INSTALLATION
Install piston and piston pin, and place the IN
marks on the piston top side forward to intake
valve.
Install new piston pin snap ring.
Caution
CYLINDER INSTALLATION
Clean up all residues and foreign materials on
the matching surface of crankcase. Pay
attention to not let these residues and foreign
materials fall into crankcase.
Caution
Install dowel pins and new gasket.
Coat engine oil to inside of cylinder, piston and
piston rings.
Care to be taken when installing piston into
cylinder. Press piston rings in one by one as
installation.
Caution
Install coolant hose onto cylinder.
Install cylinder head (refer to Chapter 6).
z
Do not let the opening of piston pin snap
ring align with the opening piston ring.
z
Place a piece of cloth between piston
and crankcase in order to prevent snap
ring from falling into crankcase as
operation.
z
Do not push piston into cylinder forcefully
because piston and piston rings will be
damaged.
Soap the residues into solvent so that the
residues can be removed more easily.
coolant hose
To this chapter contents
Summary of Contents for JOYRIDE 100
Page 1: ...SERVICE MANUAL FORWARD HOW TO USE THIS MANUAL CONTENTS...
Page 21: ...1 GENERAL INFORMATION 1 16 NOTES To this chapter contents...
Page 41: ...3 LUBRICATION SYSTEM 3 8 NOTES To this chapter contents...
Page 81: ...7 CYLINDER PISTON 7 8 NOTES To this chapter contents...
Page 103: ...9 FINAL DRIVING MECHANISM 9 8 NOTES To this chapter contents...
Page 111: ...10 ALTERNATOR STARTING CLUTCH 10 8 NTOES To this chapter contents...
Page 145: ...14 BRAKE 14 2 Rear Disk Brake System 4 5 kgf m 0 55 kgf m 3 5 kgf m To this chapter contents...
Page 153: ...14 BRAKE 14 10 Notes To this chapter contents...
Page 191: ...17 ELECTRICAL SYSTEM 17 20 NOTES To this chapter contents...
Page 196: ...18 SPECIAL TOOLS 18 5 BEARING DRIVER To this chapter contents...
Page 200: ...18 SPECIAL TOOLS 18 9 OUTER BEARING PULLER INNER BEARING PULLER To this chapter contents...
Page 202: ...19 WIRING DIAGRAM 19 1 LA12W LA15W SERIER WIRING DIAGRAM Homepage Contents 19...
Page 203: ...19 WIRING DIAGRAM 19 2 LA18W SERIER WIRING DIAGRAM Homepage Contents...