1. GENERAL INFORMATION
1-1
Symbols and marks………………….1-1
Torque values……………………….1-8
General safety…………………………1-2
Cables and harness routing………1-10
Service precautions………………….1-3
Troubleshooting…………………….1-11
Specifications…………………………1-5
Lubrication points…………………..1-15
Symbols and Marks
Symbols and marks are used in this manual to indicate what and where the special service are
needed, in case supplemental information is procedures needed for these symbols and marks,
explanations will be added to the text instead of using the symbols or marks.
Warning
Means that serious injury or even death may result if procedures are not
followed.
Caution
Means that equipment damages may result if procedures are not
followed.
Engine oil
Limits to use SAE 20 JASO FC class oil. Warranty will not cover the
damage that caused by not apply with the limited engine oil.
(Recommended oil: MAX-2 serial oils)
Grease
King Mate G-3 is recommended.
Gear oil
King Mate gear oil serials are recommended. (Bramax HYPOID GEAR
OIL # 140)
Locking sealant
Apply sealant, medium strength sealant should be used unless
otherwise specified.
Oil seal
Apply with lubricant.
Renew
Replace with a new part before installation.
Brake fluid
Use recommended brake fluid DOT3 or WELLRUN brake fluid.
Special tools
Special tools.
correct Meaning correct installation.
wrong Meaning wrong installation.
Indication Indication of components.
directions Indicates position and operation directions.
Components assembly directions each other.
Indicates where the bolt installation direction, --- means that bolt cross
through the component (invisibility).
1
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Summary of Contents for JOYRIDE 100
Page 1: ...SERVICE MANUAL FORWARD HOW TO USE THIS MANUAL CONTENTS...
Page 21: ...1 GENERAL INFORMATION 1 16 NOTES To this chapter contents...
Page 41: ...3 LUBRICATION SYSTEM 3 8 NOTES To this chapter contents...
Page 81: ...7 CYLINDER PISTON 7 8 NOTES To this chapter contents...
Page 103: ...9 FINAL DRIVING MECHANISM 9 8 NOTES To this chapter contents...
Page 111: ...10 ALTERNATOR STARTING CLUTCH 10 8 NTOES To this chapter contents...
Page 145: ...14 BRAKE 14 2 Rear Disk Brake System 4 5 kgf m 0 55 kgf m 3 5 kgf m To this chapter contents...
Page 153: ...14 BRAKE 14 10 Notes To this chapter contents...
Page 191: ...17 ELECTRICAL SYSTEM 17 20 NOTES To this chapter contents...
Page 196: ...18 SPECIAL TOOLS 18 5 BEARING DRIVER To this chapter contents...
Page 200: ...18 SPECIAL TOOLS 18 9 OUTER BEARING PULLER INNER BEARING PULLER To this chapter contents...
Page 202: ...19 WIRING DIAGRAM 19 1 LA12W LA15W SERIER WIRING DIAGRAM Homepage Contents 19...
Page 203: ...19 WIRING DIAGRAM 19 2 LA18W SERIER WIRING DIAGRAM Homepage Contents...