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  10. Inspection and maintenance before riding 

15 

   

 

Oil Filter Cleaning

 

Open the filter nut assembly of the element, and 
remove the element.    Remove the foreign materials 
from the element by using a gasoline or air spraying 
gun.   

 

WARNING:

 

 Oil level will not be correct when checking the oil level with the motorcycle parked on an unleveled 

ground or immediately after the engine stopped. 

 Engine and exhaust pipe are hot right after engine stopped.    Pay special attention not to get burned 

when checking or replacing engine oil. 

 

 

  INSPECTION OF FUEL LEVEL 

  (Note:    "Inspection" was previously misspelled) 

  Firmly support the scooter with its main stand on a leveled ground, turn the main switch to “

” position, 

check if the fuel meter needle moves. 

  Fuel gauge may be defective or electric circuit disconnected if there is some fuel in the tank, but the 

needle does not move.    Please ride slowly to an authorized service station to have your scooter 
checked. 

  CAUTION: 

 Do not check the fuel level or refuel while the engine is running. It is not necessary to start engine to 

check the fuel level. 

 When refill the fuel, the flow rate should not be too big, in case of preventing the spurting to cause 

danger. 

 Make sure the side stand is completely retrieved before riding to preventing causing danger. 

 Make sure fuel cap on tank is closed tightly before riding scooter. 

 Do not run engine in an enclosed space.    Ensure proper ventilation as exhaust fumes may be 

dangerous and over exposure to same may result in illness, injury or death. 

 There is a danger of fire and explosion when handling fuel.    Never refuel in an enclosed space. 

 Do not over fill the fuel tank. 

 Do not spill fuel onto hot engine or related parts. 

 Ethanol in gasoline can not be more than 10%. 

 

 

  TRANSMISSION OIL INSPECTION AND CHANGE   

INSPECTION: 

 Use the main stand to support the scooter on a level ground, after the engine stops, wait for 3~5 minutes 

or until all engine parts have cooled. Remove the transmission oil infusion bolt, put a measuring glass 
under the drain bolt, and remove the drain bolt.    Let the oil flows into measuring glass and check for 
decreased or not.    (at disassembly: 180 cc. / at change: 160 cc.). 

OIL REPLACEMENT: 

 Stop the engine and use the main stand to support your scooter on a level ground.    Remove the infusion 

bolt and drain bolt, drain out the oil. 

 Install the drain bolt and tighten it.    Fill new transmission oil (160 cc.), and install the infusion bolt and 

tighten it. (make sure that bolts are tightened and check that there’s no leakage.) 

  Recommend Oil: Genuine SYM HYPOID GEAR OIL (SAE 85W-140). 

 Use SAE85-90 when outside temperature is below 0

(32

).

 

Summary of Contents for Citycom 300i

Page 1: ...low 1 Removal of or puncturing the muffler baffles header pipes or any other component which conducts exhaust gases 2 Removal or puncturing of any part of the intake system 3 Lack of proper maintenanc...

Page 2: ...SA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become inv...

Page 3: ...Control of Throttle Valve Handle 13 Parking Method 13 10 Inspection and Maintenance before Riding 14 Routine Inspection 14 Engine Oil Inspection and Change 14 Inspection of Fuel level 15 Transmission...

Page 4: ...or anti freeze concentration percentages under different temperatures 22 Cooling system inspection 23 Replenishment of coolant 23 Checking the Air Cleaner 24 11 When there is an Abnormal Condition or...

Page 5: ...h Front brake lever Rear brake lever Side stand Main stand Light Starter switch Storage box Muffler Coolant filler cap Ignition switch Turn signal light Headlight Tail light Turn signal light Air clea...

Page 6: ...r riding techniques Thank you very much for choosing a SANYANG scooter In order to maximize your scooter s performance a periodic inspections and regular maintenance should be performed We recommend t...

Page 7: ...cessary repairs before resuming its operation WARNING While riding the exhaust muffler is extremely hot A passenger must use care and place his her feet on the foot pegs to avoid being burned by the e...

Page 8: ...use the scooter to become unstable and hard to maneuver as it may change the center of gravity which could result in an accident that could cause injury or death Do not exceed the maximum authorized l...

Page 9: ...tion when key switch is turned to When key switch is turned to and the pointer also in E position red area Refuel immediately Water temperature gauge To indicate engine coolant temperature When the ma...

Page 10: ...started in this position Ignition switch key can be removed position How to open Insert your key into the ignition switch and turn it to the left How to lock Push the seat and it locks automatically C...

Page 11: ...Release this button immediately after engine has been started and never press the button again to avoid damaging the engine This mechanism is a safety design The engine can only be started after the f...

Page 12: ...turn signal switch to left or right Then the turn signal lights will flash To release simply return the turn signal light button to the original position Right side turn signal light flashing means yo...

Page 13: ...imit of fuel tank when refueling If fuel tank is overfilled fuel will flow out through a hole on the fuel tank cap This could result in a fire and or damage to the scooter Make sure the fuel tank cap...

Page 14: ...TION If the engine does not start after the starter button has been pressed for 3 5 seconds rotate the throttle 1 8th to1 4th open and press the starter button again To avoid damage the starter do not...

Page 15: ...al position and turn the ignition switch key to position to shut off the engine 2 Get off the scooter from left side after the engine has been stopped and select a parking place where the scooter will...

Page 16: ...e the scooter inspected and repaired by an Authorized SANYANG dealer ENGINE OIL INSPECTION AND CHANGE INSPECTION 1 Use the main parking stand to support the motorcycle on a level ground remove the dip...

Page 17: ...e stand is completely retrieved before riding to preventing causing danger Make sure fuel cap on tank is closed tightly before riding scooter Do not run engine in an enclosed space Ensure proper venti...

Page 18: ...the hand braking lever for front and rear wheels its free play the stroke of hand braking lever from no braking to initial braking should be 10 20mm It is abnormal if the feel is spongy when holding t...

Page 19: ...e disk Park the motorcycle on a level ground and check if fluid level is under the LOWER mark Recommended Brake Fluid WELL RUN BRAKE OIL DOT 3 Replenishment of brake fluid 1 Loosen the screws and remo...

Page 20: ...o the specified pressure to meet applicable standard before riding Tires pressure must be checked when the tire is cool Visual check tires for frontal and lateral side walls for crack or damage Visual...

Page 21: ...ized Dealer or Franchised Dealer for a check or adjustment if any abnormal conditions are found Figures on the right are for operation checks only REAR CUSHION HARDNESS SETTING The rear cushion is 4 s...

Page 22: ...tery clean If the battery s posts are corroded and or are covered with white powder clean them with warm water If there is obvious corrosion on the battery terminals disconnect the battery cables and...

Page 23: ...harge the battery Avoid spraying water directly on or around fuse box when washing the scooter Take your scooter to your dealer for an inspection if a fuse is blown by unknown causes CHECKING THE TURN...

Page 24: ...h a rag Check the electrode and adjust its gap to 0 8 mm Check it with a feeler gauge Hand tight the spark plug as far as it can go and then tighten it another 1 2 3 4 turns with a wrench WARNING The...

Page 25: ...cover Open reserved tank cap refill coolant until reaches the upper limit If coolant level becomes too low and occurs too often it may indicate there is something wrong with the coolant system To avoi...

Page 26: ...isassemble CAUTION Dust deposit is one of the major causes of reducing output horsepower and increasing fuel consumption Change the air cleaner element more frequently to prolong the engine s service...

Page 27: ...n Have your scooter checked by SYM authorized dealer or franchised dealer immediately if there are no problems with the above items and engine still can not be started 12 SUGGESTIONS ON ENGINE FUEL Th...

Page 28: ...the throttle valve handle may cause the scooter moving forward suddenly and it is very dangerous Make sure the side parking stand is spring back completely before riding off Do not use the brake sudde...

Page 29: ...am Chain ignition time I I 19 Valve clearance I I 20 Shock absorbers I I 21 Front rear suspension I I 22 Main side stands I I L 23 Crankcase Blow by system PCV I I 24 Coolant I I R 25 Cooling fan line...

Page 30: ...110 70 16 52P Rear tire 140 70 16 65P Wheel Aluminum alloy Tire pressure Front STD 1 75kg cm2 Rear STD 2 0 kg cm2 for 1 person 2 25 kg cm2 for 2 person Front brake Disc type 260 mm Rear brake Disc ty...

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