Sylvania 13 Inch SSC132 Service Manual Download | Manualshive

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DECK MECHANISM

SECTION

13" COLOR TV/VCR COMBINATION

SSC132

TABLE OF CONTENTS

Standard Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1

Service Fixtures and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-1

Mechanical Alignment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3-1

Disassembly / Assembly Procedures of Deck Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-1

Alignment Procedures of Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-9

Sec. 2: Deck Mechanism Section

I

Standard Maintenance

I

Alignment for Mechanism

I

Disassembly/Assembly of Mechanism

I

Alignment Procedures of Mechanism

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Summary of Contents for 13 Inch SSC132

Page 1: ...ns I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I CBA s Sec 2 Deck Mechanism Section I Standard Maintenance I Alignment for Mechanism I Disassembly Assembly of Mechanism Sec 3 Exploded views and Parts List Section I Exploded views I Parts List SSC132 ...

Page 2: ...injury to service personnel The possibility exists that improper ser vice methods may damage the equipment It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE Funai could not possibly know evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way Consequently Funai has not und...

Page 3: ...tions 1 6 1 Electrical Adjustment Instructions 1 7 1 Block Diagrams 1 8 1 Mechanical Trouble Indicator 1 8 13 Power Supply Trouble Shooting Guide 1 8 15 Schematic Diagrams CBA s and Test Points 1 9 1 Waveforms 1 10 1 Wiring Diagrams 1 11 1 System Control Timing Charts 1 12 1 IC Pin Function Descriptions 1 13 1 Lead Identifications 1 14 1 Sec 1 Main Section I Specifications I Preparation for Servic...

Page 4: ...0 3 High Voltage kV 22 Description Condition Unit Nominal Limit 1 Misconvergence Center m m 0 3 Corner m m 1 5 Side m m 1 2 2 Tint Control Range deg 30 3 Contrast Control Range dB 6 4 4 Brightness APL 100 ft L 55 40 5 Color Temperature K 9200 Description Condition Unit Nominal Limit 1 Horizontal Resolution R P Line 230 200 2 Jitter Low R P µS 0 05 0 2 3 S N Chroma AM SP R P dB 38 33 PM SP R P dB 3...

Page 5: ...rop slightly below these specifications Limit specifications represent the abso lute worst condition that still might be considered acceptable In no case should a unit fail to meet limit specifica tions Description Condition Unit Nominal Limit 1 Audio Output Power Max R P W 1 0 0 8 2 Audio S N W LPF R P dB 40 36 3 Audio Distortion W LPF R P 3 0 5 0 4 Audio Freq Response 10dB Ref 1KHz 200Hz R P 8kH...

Page 6: ...ongs tied together and touch the other ohmme ter lead in turn to each tuner antenna input ex posed terminal screw and if applicable to the coaxial connector If the measured resistance is less than 1 0 megohm or greater than 5 2 mego hm an abnormality exists that must be corrected before the instrument is returned to the customer Repeat this test with the instrument AC switch in the off position d ...

Page 7: ...d to the ground side of the AC power source To confirm that the AC power plug is inserted correctly with an AC volt meter measure between the chassis and a known earth ground If a voltage reading in excess of 1 0V is obtained remove and reinsert the AC power plug in the opposite polarity and again measure the voltage potential between the chassis and a known earth ground b Some TV receiver chassis...

Page 8: ...not contact sharp edged or pointed parts H When a power cord has been replaced check that 5 6 kg of force in any direction will not loosen it I Also check areas surrounding repaired locations J Use care that foreign objects screws solder drop lets etc do not remain inside the set K Crimp type wire connector When replacing the power transformer in sets where the connections between the power cord a...

Page 9: ...r cord plug prongs and externally exposed accessible parts RF terminals antenna terminals video and audio input and output terminals microphone jacks earphone jacks etc Measuring Method Power ON Insert load Z between B earth ground power cord plug prongs and exposed accessible parts Use an AC voltmeter to measure across both terminals of load Z See Fig 2 and following table Table 2 Leakage current...

Page 10: ...s The Following Procedures are Recom mended for the Replacement of the Lead less Components Used in this Unit 1 Preparation for replacement a Soldering Iron Use a pencil type soldering iron less than 30 watts b Solder Eutectic solder Tin 63 Lead 37 is recom mended c Soldering time Do not apply heat for more than 4 seconds d Preheating Leadless capacitor must be preheated before installation 130 C ...

Page 11: ...pins of the Flat Pack IC you can remove it easily Fig S 1 3 b Lift each lead of the Flat Pack IC upward one by one using a sharp pin or wire to which solder will not adhere iron wire When heating the pins use a fine tip soldering iron or a hot air Desoldering Machine Fig S 1 4 With Iron Wire a Using desoldering braid remove the solder from all pins of the Flat Pack IC When you use solder flux whic...

Page 12: ...t Pack IC Fig S 1 3 Flat Pack IC Desoldering Braid Soldering Iron Fig S 1 4 Fine Tip Soldering Iron Sharp Pin Fig S 1 5 To Solid Mounting Point Hot Air Blower Iron Wire Soldering Iron or Fig S 1 6 Example Pin 1 of the Flat Pack IC is indicated by a mark Fig S 1 7 Presolder Soldering Iron CBA Flat Pack IC ...

Page 13: ...ded to remove any static electricity that may be charged on the body Ground for Work Bench Be sure to place a conductive sheet or copper plate with proper grounding 1MΩ on the work bench or other surface where the semiconductors are to be placed Because the static electricity charge on the clothing will not escape through the body grounding band be careful to avoid contacting semiconductors to clo...

Page 14: ...nism assembly is removed from the Main CBA due to servicing this switch can not be oper ated automatically Preparing 2 1 To eject the tape press the STOP EJECT button on the unit or Remote Control 2 When you want to record during the Service mode press the Rec button while depressing SW211 REC SAFETY SW on the Main CBA Key Adjustment Mode MENU Picture adjustment mode Press the MENU button to chang...

Page 15: ...nfrared signals from the remote control 7 STOP button Press to stop the tape motion EJECT button Press in the Stop mode to remove tape from TV VCR L button Press to select setting modes from the on screen menu Press to enter digits when setting program for example setting clock or timer program 8 REW button Press to rewind the tape or to view the picture rapidly in reverse during playback mode Rew...

Page 16: ...annels which are higher than 99 press this button first then press the last two digits To select channel 125 first press the 100 button then press 2 and 5 16 MENU button Press to display the main menu on the TV screen 17 DISPLAY button Display the counter or the cur rent channel number and current time on the TV screen 18 SPEED button Press to choose the desired recording speed SP SLP 19 T PROG CL...

Page 17: ...S 2 two Screw S 2 5 Refer to the following Reference Notes in the Table Reference Notes in the Table 1 Removal of the Rear Cabinet Remove Screws 4 S 1 Caution Discharge the Anode Lead of the CRT with the CRT Ground Wire before removing the Anode Cap 2 Removal of the Tray Chassis Discharge the Anode Lead of the CRT with the CRT Ground before removing the Anode Cap Disconnect the following Anode Cap...

Page 18: ...1 6 2 T5304DC Fig 1 S 1 S 1 1 REAR CABINET S 1 S 1 S 1 S 1 Fig 2 ...

Page 19: ...1 6 3 T5304DC S 2 S 4 S 3 S 3 S 4 S 4 S 4 S 4 S 2 S 2 S 2 2 TRAY CHASSIS 4 MAIN CBA 3 DECK UNIT Fig 3 ...

Page 20: ...1 6 4 T5304DC Fig 4 CRT CBA S 5 S 5 S 5 S 5 ANODE CAP 5 CRT ...

Page 21: ...A CL501A SCREEN CN501 CN802 CN601 CN571 FOCUS CRT CBA AC CORD CL403 FE HEAD CYLINDER ASSEMBLY AC HEAD ASSEMBLY CAPSTAN MOTOR DECK UNIT MAIN CBA CL401 CL504 CL201 CL402 CL501 CRT ANODE GND TO SPEAKER TO DEGAUSS COIL Fig 5 ...

Page 22: ...1 Use the service remote control unit 2 Turn the power on 3 Press WAKE UP SLEEP button on the service remote control unit 1 DC 105V B Adjustment Purpose To obtain correct operation Symptom of Misadjustment The picture is dark and unit does not operate correctly Note J192 B J213 GND VR601 Main CBA 1 Connect the unit to AC Power Outlet 2 Connect DC Volt Meter to J192 B and J213 GND 3 Adjust VR601 so...

Page 23: ...hen display will change H Adj and AGC 5 Press CH o p buttons on the remote control unit so that the display will change 0 to 7 At this moment choose display 0 to 7 when the Frequency counter display is closest to 15 734kHz 300Hz 6 Turn the power off and on again 4 2 C Trap Adjustment Purpose To get minimum leakage of the color signal carrier Symptom of Misadjustment If C Trap Adjustment is incorre...

Page 24: ... on the remote control unit so that the monoscope pattern is 90 5 of display size and the circle is round 6 V Shift Adjustment Purpose To obtain correct vertical position of screen image Symptom of Misadjustment If V position is incor rect vertical position of image on the screen may not be properly displayed 1 Enter the Service mode See page 1 4 1 Press 9 button on the remote control unit and sel...

Page 25: ...l line appears on the CRT 4 Press the VOL p button Press VOL p then display will change CUT OFF DRIVE VCO adjustment Analog OSD adjust ment 5 Choose CUT OFF DRIVE Mode then press 1 but ton This adjustment mode is CUT OFF R 6 Press the CH o p button until the horizontal line becomes white 7 Choose CUT OFF DRIVE mode then press 2 but ton This adjustment mode is CUT OFF G Press CH o p until the horiz...

Page 26: ... Point during Play back Symptom of Misadjustment May cause Head Switching Noise or Vertical Jitter in the picture Note Unit reads Head Switching Position automati cally and displays it on the screen Upper Left Corner 1 Playback test tape FL8A FL8N 2 Enter the Service Mode See page 1 4 1 Then press the number 5 button on the remote control unit 3 The Head Switching position will display on the scre...

Page 27: ...and adjust the Purity Mag nets so that a red field is obtained at the center of the screen Tighten Ring Lock See Fig 5 6 7 Slowly push the Deflection Yoke toward the bell of the CRT and set it where a uniform red field is obtained 8 Tighten the clamp screw on the Deflection Yoke 14 Convergence Adjustment Purpose To obtain proper convergence of red green and blue beams Symptom of Misadjustment If C...

Page 28: ...y rotat ing RB C P Magnets See Fig 7 3 Align red blue with green dots at the center of the screen by rotating RB G C P Magnet See Fig 8 4 Fix the C P Magnets by tightening the Ring Lock 5 Remove the DY Wedges and slightly tilt the Deflec tion Yoke horizontally and vertically to obtain the best overall convergence 6 Fix the Deflection Yoke by carefully inserting the DY Wedges between CRT and Deflec...

Page 29: ...32 V H SW 16 ENV DET V H SW ENV DET 17 REC EE PB REC EE PB 27 EXT H INSEL SP MUTE SP MUTE 12 SW211 REC SAFETY TO VIDEO BLOCK TO AUDIO BLOCK KEY SWITCH KEY SWITCH SW201 SW205 1 8 1 1 8 2 T5304BLS SCL MEMORY SDA 6 5 REC LED 22 REC LED 23 P DOWN 84 P ON H P DOWN P ON H 31 D204 REC AL 5V LD SW 1 I 2 C OPEN 45 71 AL 5V SW212 LD SW CS 7 TO POWER SUPPLY BLOCK SW206 SW210 SDA SCL TO CHROMA TUNER BLOCK SDA...

Page 30: ...TEM CONTROL BLOCK TO CHROMA TUNER BLOCK TO CHROMA TUNER BLOCK J190 WF1 J189 PB C MONI BUFFER D V SYNC C SYNC TAPE SPEED SP LP EP ROTA D V SYNC ROTA 34 14 36 16 71 39 59 73 SPL PLAY REC EE PB RENTAL TRICK REC EE PB RENTAL 42 TU VIDEO EXT V IN EXT H INSEL VIDEO 74 45 47 49 44 Q402 BUFFER WF6 WF5 WF4 L R VIDEO R 1 HEAD VIDEO L 1 HEAD DECK ASSEMBLY V R 1 V COM V L 1 1 2 3 V L 2 V COM V R 2 4 5 6 13 88...

Page 31: ...DIO FROM TO CHROMA TUNER BLOCK J187 A OUT AUDIO HEAD AC HEAD ASSEMBLY A COM A PB REC CL402 AUDIO ERASE HEAD AE H AE H FE H 1 2 FE H FE H GND FULL ERASE HEAD CL403 4 3 1 FE HEAD UNIT LIMITER SERIAL I F FM DET AF AMP SDA SCL CN287 4 3 A COM A PB REC 1 2 AE H AE H FE H FROM TO SERVO SYSTEM CONTROL BLOCK LINE PB TUNER ATT Q302 BUFFER REC AMP 7 98 6 AUTO BIAS 99 LINE AMP MUTE 96 P R ALC 76 80 TUNER LIN...

Page 32: ...er Block Diagram SDA SCL TO SERVO SYSTEM CONTROL BLOCK Q301 BUFFER REC VIDEO SIGNAL PB VIDEO SIGNAL Mode SP REC REC AUDIO SIGNAL WF18 WF17 WF10 WF11 J233 B OUT CN303 NO CONNECTION CN303 is used for adjustment at factory INT MONITOR 1 2 SDA 4 SCL 5 I 2 C OPEN I 2 C OPEN 56 CV IN 2 MAIN CBA 34 6 5 19 20 43 24 21 22 23 27 63 64 59 26 14 33 15 16 10 11 31 18 38 41 58 WF2 CHROMA TRAP SERIAL I F INTELLI...

Page 33: ... T571 F B T ANODE FOCUS SCREEN MAIN CBA CRT CBA R G B HEATER ANODE GND V501 CRT GND FOCUS SCREEN JK501 HEATER 3 3 CN501 CL501A CL501 REC VIDEO SIGNAL PB VIDEO SIGNAL CN571 P ON 180V 1 1 FROM TO CHROMA TUNER BLOCK 11 S F HV FOCUS VR SCREEN VR FROM CHROMA TUNER BLOCK CL504 1 8 10 1 8 9 B FROM POWER SUPPLY BLOCK 4 3 2 RED GREEN BLUE DEF B H OUTPUT V RAMP NF 1 5 3 4 5 4 3 1 WF12 WF15 WF14 WF16 WF13 RE...

Page 34: ...rcuit are not defective before you connect the AC plug to the AC power supply Otherwise it may cause some components in the power supply circuit to fail 4A 125V TIMER 5V P DOWN TO PIN84 OF IC201 P ON ON P ON 5V P ON 5V P ON 8V AL 12V AL 12V AL 5V P SAFETY2 TO PIN3 OF IC201 P ON H FROM PIN31 OF IC201 5V REG 5V REG 5V REG 5V REG 8V REG IC602 Q608 Q611 Q610 Q609 CAUTION FOR CONTINUED PROTECTION AGAIN...

Page 35: ...s ON 2 POWER SAFETY 2 If P SAFETY 2 port becomes continuously 2 5V or less for 120 msec 4 times 40 msec interval when P ON H port is ON the unit shall be assumed to be the Power Malfunction 2 and immediately turn OFF the POWER MONITOR and switch over the Mechanical Malfunction mode with POWER OFF Shall not unload To return from this mode shall become possible only by POWER Key as in the case of th...

Page 36: ...it keeps the function according to its mode 4 Countermeasure for CASSETTE LOADING Mal function a CASSETTE IN operating Malfunction If LD SW does not go to SB position after a lapse of 5 sec or more from the CASSETTE insertion start the unit starts the CASSETTE OUT opera tion After switch over to CASSETTE OUT operation and then a laps of 5 sec or more from the CAS SETTE OUT operation start if LD SW...

Page 37: ...oni tors current will do Read directions below before power is added Repair method 1 Power must be off Short circuit in the secondary side check diode D613 D614 D616 D617 and D618 switching transistor Q601 control transistor Q602 diode and resistor replace as necessary Disconnect 105V diode D613 25V diode D614 8V diode D616 12V diode D617 12V diode D618 and Check the load continuity of 105V line 2...

Page 38: ... parts then if necessary replace with factory originals R602 is open or not Q601 Q602 D607 D608 and D611 are short or not Repair method 3 The feedback circuit which is monitored by the output of D613 105V may not work and this may be regarded as a possible cause remove IC601 Photo Coupler diode D620 and transistor Q604 check for defects Repair method 4 Check control circuitly which is connecting t...

Page 39: ...dentified by the mark in the schematic diagram and the parts list Before replacing any of these components read the parts list in this manual carefully The use of substitute replacement parts that do not have the same safety characteristics as speci fied in the parts list may create shock fire or other hazards Capacitor Temperature Markings Capacitors and transistors are represented by the fol low...

Page 40: ...cement parts which are listed with their part numbers in the parts list section of the service manual 4 Wire Connectors 1 Prefix symbol CN means connector can disconnect and reconnect 2 Prefix symbol CL means wire solder holes of the PCB wire is soldered directly 5 Note Mark is a leadless chip component 6 Mode SP REC 7 Voltage indications for PLAY and REC modes on the schematics are as shown below...

Page 41: ...C4 C5 D1 D2 D3 D4 D5 E1 E2 E3 E4 E5 F1 F2 F3 F4 F5 G1 G2 G3 G4 G5 1 9 3 1 9 4 1 9 5 T5304SCM1 Main 1 4 Schematic Diagram MAIN 1 4 Ref No Position IC201 D 3 IC202 F 4 Q205 C 1 Q206 F 4 J116 D 5 CL201 G 2 TEST POINTS ICS TRANSISTORS CONNECTORS ...

Page 42: ...o Signal REC Audio Signal REC Video Signal 1 9 6 1 9 7 1 9 8 T5304SCM2 Main 2 4 Schematic Diagram MAIN 2 4 Ref No Position IC401 I 2 IC801 M 4 Q401 K 2 Q402 L 4 Q491 L 2 Q871 I 2 Q872 I 2 Q873 I 1 Q874 I 1 Q875 I 1 J187 H 3 J188 L 2 J189 J 4 J190 J 2 CL401 H 4 CL402 H 1 CL403 H 1 CN802 N 4 TEST POINTS CONNECTORS ICS TRANSISTORS ...

Page 43: ...2 U3 U4 U5 T2 PB Audio Signal PB Video Signal REC Audio Signal REC Video Signal 1 9 9 1 9 10 1 9 11 T5304SCM3 Main 3 4 Schematic Diagram MAIN 3 4 Ref No Position IC301 R 2 Q301 R 5 Q302 Q 3 J191 Q 3 J233 T 2 J234 T 2 J239 T 2 J262 T 1 J264 T 1 CN303 U 5 CONNECTORS ICS TRANSISTORS TEST POINTS ...

Page 44: ...A Z 5 CN501 BB 4 CONNECTORS TRANSISTORS MAIN 4 4 Ref No Position IC551 V 5 IC601 Z 2 IC602 X 3 Q571 Y 5 Q572 X 5 Q591 X 4 Q601 AA 2 Q602 AA 2 Q604 Z 2 Q605 Y 2 Q606 Y 3 Q607 X 2 Q608 W 2 Q609 X 2 Q610 X 2 Q611 W 1 Q612 W 2 J551 Y 4 J552 Y 4 CL501 Z 5 CL504 Z 5 CN571 W 5 CN601 BB 2 VR601 Z 2 TEST POINTS ICS TRANSISTORS ADJUSTMENT CONNECTORS VOLTAGE CHART Power off mode Ref No S D G Q601 0 0 137 0 1...

Page 45: ...tion IC201 A 3 IC202 A 2 IC301 D 3 IC401 C 3 IC551 D 1 IC601 E 3 IC602 D 2 IC801 A 1 Q205 A 4 Q206 B 3 Q301 D 4 Q302 D 4 Q401 B 3 Q402 B 3 Q491 B 3 Q571 D 1 Q572 D 1 Q591 C 1 Q601 E 3 Q602 E 3 Q604 E 2 Q605 E 2 Q606 E 2 Q607 D 2 Q608 D 2 Q609 D 2 Q610 D 3 Q611 D 3 Q612 C 1 Q871 C 3 Q872 C 2 Q873 C 3 Q874 C 3 Q875 C 3 J116 C 1 J187 D 4 J188 D 4 J189 D 4 J190 D 4 J191 D 4 J233 D 3 J234 D 3 J239 D 3 ...

Page 46: ... it may cause some components in the power supply circuit to fail BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER SUPPLY CIRCUIT AN ISOLATION TRANSFORMER MUST BE USED ALSO IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT SLOWLY WHEN TROUBLESHOOTING THIS TYPE POWER SUPPLY CIRCUIT A VARIABLE ISOLATION TRANSFORMER IS REQUIRED WF7 WF9 CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD REPLACE...

Page 47: ... WF16 Q502 Collector WF15 Q501 Collector WF14 CRT CBA Top View 1 9 21 1 9 22 BT5300F01012 CRT CBA Bottom View CRT CBA Ref No Position Q501 B 2 Q502 B 2 Q503 B 2 CL501A B 2 CL504A B 2 CN501 A 1 TRANSISTORS CONNECTORS ...

Page 48: ... WF10 MAIN 3 4 SCHEMATIC DIAGRAM IC301 PIN 20 WF13 MAIN 4 4 SCHEMATIC DIAGRAM CN571 PIN 5 WF15 CRT SCHEMATIC DIAGRAM Q502 COLLECTOR WF16 CRT SCHEMATIC DIAGRAM Q503 COLLECTOR WF12 MAIN 4 4 SCHEMATIC DIAGRAM Q571 COLLECTOR WF14 CRT SCHEMATIC DIAGRAM Q501 COLLECTOR 0 2 V 0 1 µs 2 V 5 ms 0 2 V 5 V 5 ms 0 5 V 20 µs 0 25 V 20 µs 0 5 V 0 5 V 0 5 ms 1 V 10 ms 0 2 V 0 5 ms 0 5 ms 1 V 20 µs 2 V 5 ms 20 µs 2...

Page 49: ... 2 3 4 5 SP 1 SP GND 2 CN287 AUDIO HEAD CONTROL HEAD AC HEAD ASSEMBLY AUDIO ERASE HEAD 4 3 6 5 2 1 FE H 1 FE H GND 2 A PB REC 4 A COM 3 AE H 1 AE H FE H 2 CTL 6 CTL 5 NO CONNECTION CN303 IS USED FOR ADJUSTMENT AT FACTORY P ON 180V P ON 180V GND M LOADING MOTOR CYLINDER ASSEMBLY AL 12V 1 C F R 2 AL 5V 3 D L 12V 4 GND 5 C FG 6 C CONT 7 GND 8 D FG 9 LD CONT 10 D CONT 11 D PG 12 CL201 CAPSTAN MOTOR M ...

Page 50: ...TILL FRAME ADVANCE ROLL COMPENSATION DRUM SERVO 16 H A SW 15 ROTA AT The first rise of RF SW after a rise in F AD signal ST T1 BL H H T2 Z 1 SP MODE 1 2 3 4 Acceleration Detection Stop Detection Slow Tracking Value Reversal Limit Value SYSTEM CONTROL TIMING CHARTS Chart 1 Fig 1 ...

Page 51: ...C F R STILL STILL FRAME ADVANCE ROLL COMPENSATION DRUM SERVO 16 H A SW 15 ROTA AT The first rise of RF SW after a rise in F AD signal ST T1 BL H H T2 Z 2 LP EP MODE 1 2 3 4 Acceleration Detection Stop Detection Slow Tracking Value Reversal Limit Value Chart 2 Fig 2 ...

Page 52: ... EJ SB TL SB GC FB GC SS AL SS AU AU TL 1 LD SW CL GC 82 LM FWD M REV C DRIVE Z ON ON 66 C F R DRUM ROTATION 31 P ON H POWER OFF STOP PLAY RS FS STILL SLOW PLAY STOP PLAY 65 A MUTE H 44 D REC L 25 D PB L DISPLAY AU RS AL AU SF AU SF FB SF SF AL AL 0 1S after selecting a channel EJ AL RS SF AU TL FB SS SB 0 2S 0 5S 0 8S 0 3S 1 0S 1 0S 0 2S 0 8S 0 4S 0 3S 0 2S 0 2S 0 2S 1 2S 0 4S 0 2S 0 1S Refer to ...

Page 53: ... LD FWD LD REV FF PIN NO SF FB TL AL GC FB GC SS AL SS AU AU TL 1 LD SW CL GC 82 LD CONT M C DRIVE Z ON ON 66 C F R DRUM ROTATION 31 P ON H STOP FF STOP REW STOP REC REC REC PAUSE STOP 65 A MUTE H 44 D REC H 21 D PB H DISPLAY PAUSE REC or PAUSE STOP EJECT STOP EJECT STOP EJECT AU FB FB AU SS GC RS AL AL SF FB TL SB CL EJ RS SS GC AL AU AU AU FB SF SF SF SF SF AU AL AL FB SF EJ AL RS SF AU TL FB SS...

Page 54: ...C LED Recording LED Control Signal 24 NU Not Used 25 NU Not Used 26 NU Not Used 27 IN OUT REC EE PB YCA IC Mode Output 28 IN OUT TAPE SPEED Tape Speed Control Output 29 OUT EXT H INSEL External Input or Playback SIgnal Output Input Selector Control Signal 30 IN OUT RENTAL Rental Position Control Signal 31 OUT P ON H Power On Signal at High 32 OUT SPL PLAY Special Playback Control Signal 33 IN REC ...

Page 55: ...Signal 78 NU Not Used 79 NU Not Used 80 IN T REEL Take Up Reel Rotation Signal 81 NU Not Used 82 OUT LD CONT Loading Motor Control Signal 83 NU Not Used 84 OUT P DOWN Power Voltage Down Detector Signal 85 NU Not Used 86 NU Not Used 87 IN C FG Capstan Motor Rotation Detection Pulse 88 GND GND AMP 89 IN D FG Drum Motor Rotation Detection Pulse Pin No IN OUT Signal Name Function 90 IN D PG Drum Motor...

Page 56: ...TT2084LS YB11 E Emitter C Collector B Base E C PT204 6B 12 MID 32A22 E C B KRA103M 2SA1346 2SC1815 GR TPE2 2SC3331 T U 2SC2120 O Y TPE2 KTC3203 Y KTA1266 GR KIA7805API KA7805A AN7805F IN G OUT K E LTV 817 B C F PC817X6 A C M37760M8H1D8GP LA71091M 80 51 81 100 1 30 50 31 2SK2662 48 33 49 M61210FP R60 M612106FP R61 M612106FP R62 32 17 16 1 64 E C B 2SD400 F LA78040A AN5522 IN G OUT 8 5 1 4 LA4224 5 ...

Page 57: ...e Fixtures and Tools 2 2 1 Mechanical Alignment Procedures 2 3 1 Disassembly Assembly Procedures of Deck Mechanism 2 4 1 Alignment Procedures of Mechanism 2 4 9 Sec 2 Deck Mechanism Section I Standard Maintenance I Alignment for Mechanism I Disassembly Assembly of Mechanism I Alignment Procedures of Mechanism ...

Page 58: ...bove refer to Deck Exploded Views B73 Recording Model only H Hours Check I Change Deck Periodic Service Schedule Ref No Part Name 1 000 H 2 000 H 3 000 H 4 000 H B2 Cylinder Assembly I I B3 Loading Motor Assembly I B8 Pulley Assembly I I B27 Tension Lever Sub Assembly I I B31 AC Head Assembly I B573 B574 Reel S Reel T I B37 Capstan Motor I I B52 Cap Belt I I B73 FE Head I B133 Idler Assembly I I B...

Page 59: ... hard material but since it is very thin avoid cleaning it vertically 2 Wait for the cleaned part to dry thoroughly before operating the unit 3 Do not reuse a stained head cleaning stick or a stained chamois cloth Cleaning of Audio Control Head Clean the head with a cotton swab Procedure 1 Remove the top cabinet 2 Dip the cotton swab in 90 isopropyl alcohol and clean the audio control head Be care...

Page 60: ...J 1 2 Alignment Tape FL8N 2Head only FL8NW 4Head only Azimuth and X Value Adjustment of Audio Control Head Adjustment of Envelope Waveform J 2 Guide Roller Adj Screwdriver Available Locally Guide Roller J 3 Mirror FSJ 0004 Tape Transportation Check J 4 Azimuth Adj Screwdriver Available Locally A C Head Height J 5 X Value Adj Screwdriver Available Locally X Value ...

Page 61: ... that the Moving guide preparations are in the Eject Position 4 Turn the LDG Belt in the appropriate direction shown in Fig M1 until the Moving guide prepara tions come to the Eject Position Stop turning when the preparations begin clicking or can not be moved further However the tape will be left wound around the cylinder 5 Turn the LDG Belt in the appropriate direction con tinuously and the cass...

Page 62: ... the X value and envelope Not good Do the final tape traveling test to see that the tape runs normally in play mode with out creasing or slacking Completion Not good OK OK OK Not good Not good OK Flowchart of Alignment for tape traveling 1 A 1 A 1 B 1 C 1 C 1 D 1 D 1 B 1 C 1 B 1 C 1 A 1 Tape Interchangeability Alignment Note To do these alignment procedures make sure that the Tracking Control Circ...

Page 63: ...ion of the Audio Control Erase Head Symptom of Misalignment If the Horizontal Position of the Audio Control Erase Head is not properly aligned maximum envelope can not be obtained at the Neutral position of the Tracking Control Circuit 1 Connect the oscilloscope to J189 PB C MONI and J116 CTL on the Main CBA Use J190 RF SW as a trigger 2 Play back the Gray Scale of the Alignment Tape FL8NW and con...

Page 64: ... height of Guide Roller 2 Refer to Fig M3 so that the waveform looks like the one shown in Fig M9 4 If the envelope is as shown in Fig M8 adjust the height of Guide Roller 3 Refer to Fig M3 so that the waveform looks like the one shown in Fig M9 5 When Guide Rollers 2 and 3 Refer to Fig M3 are aligned properly there is no envelope drop either at the beginning or end of track as shown in Fig M9 Not...

Page 65: ...older 3 S 5 8 8 Loading Motor Assembly T DM1 DM7 Desolder LDG Belt 2 S 6 9 9 AC Head Assembly T DM1 DM7 S 7 10 2 Tape Guide Assembly T DM1 DM8 P 2 11 10 Door Opener B T DM1 DM8 L 1 L 2 12 11 Pinch Arm B T DM1 DM8 P 3 13 12 Pinch Arm A Assembly T DM1 DM8 14 14 FE Head T DM1 DM9 S 8 15 15 Prism T DM1 DM9 S 9 16 2 Slider Shaft T DM10 S 10 L 3 17 16 C Drive Lever L T DM10 18 16 C Drive Lever R T DM10 ...

Page 66: ...L 2 7 Adjustment Information for Installation Refer to Deck Exploded Views for lubrication 33 2 25 M Brake T Assembly T DM1 DM16 P 6 34 2 25 M Brake S Assembly T DM1 DM16 P 7 35 34 Tension Lever Sub Assembly T DM1 DM16 36 35 T Lever Holder T DM1 DM16 L 6 37 33 M Gear T DM1 DM16 C 6 38 2 15 Sensor Gear T DM1 DM16 C 7 39 33 Reel T T DM1 DM16 40 35 Reel S T DM1 DM16 41 31 35 Moving Guide S Preparatio...

Page 67: ...2 4 3 U25NDA 14 13 11 10 12 7 46 8 29 40 38 37 39 42 41 43 9 33 15 35 36 34 Fig DM1 Top View Fig DM2 Bottom View 31 19 32 24 25 27 26 23 28 21 30 20 22 ...

Page 68: ...rst while pushing the locking tab as shown in the right slide and pull up the right side on 2 to release Pin A and Pin B from the slots A Then remove Pin C and Pin D on 2 from the slots B as shown 1 2 A Fig DM4 3 4 5 6 S 3 S 2 S 4 P 1 Fig DM5 7 46 L 8 A View for A S 5 Fig DM6 Desolder from bottom Lead with Blue Stripe ...

Page 69: ...of 12 are in the grooves of 28 as shown 11 13 12 A 10 L 1 P 3 Adj Screw P 2 L 2 View for A Fig DM8 14 15 S 9 S 8 Fig DM9 17 16 18 S 10 L 3 After removing the Screw S 10 while pressing the Locking Tab L 3 remove 16 Fig DM10 8 8 9 S 7 S 6 LDG Belt A View for A Fig DM7 Desolder from bottom Lead with White Stripe ...

Page 70: ...2 4 6 U25NDA 19 S 11 Cap Belt Fig DM11 20 C 1 A 21 Portions A Portions A View for A Portions A on 21 must be set in the slot on 20 as shown Fig DM12 ...

Page 71: ...Pin of 30 Position of Mode Lever when installed Pin of 34 Fig DM14 23 P 4 C 3 P 4 28 28 23 When installing 23 install the spring P 4 to 28 as shown in the left figure and then install 23 while pressing the spring P 4 to the direction of the arrow in the left figure and confirming that the position of the spring P 4 is placed as shown in the left figure Pin on bottom of 23 Pin on 22 Position of pin...

Page 72: ...2 4 8 U25NDA 32 30 29 L 5 P 5 31 Refer to the Alignment Section Page 2 4 9 Fig DM15 L 6 P 7 P 6 C 6 34 40 37 35 39 33 36 turn turn turn 38 C 7 Fig DM16 41 42 43 L 7 Fig DM17 45 44 Slide Fig DM18 ...

Page 73: ...o the mechanical or electrical parts Alignment points in Eject Position Alignment 1 Loading Arm S and T Assembly Install Loading Arm S and T Assembly so that their triangle marks point to each other as shown in Fig AL2 Alignment 2 Mode Gear Keeping the two triangles pointing at each other install the Loading Arm T Assembly so that the last tooth of the gear meets the most inside teeth of the Mode ...

Page 74: ...ly Install the Rack Assembly so that the first tooth on the gear of the Rack Assembly meets the first groove on the Cam Gear A as shown in Fig AL4 Cam Gear A First tooth First groove on the Cam Gear A Alignment 3 Top View Gear on Rack Assembly Fig AL4 ...

Page 75: ...ION SSC132 TABLE OF CONTENTS Cabinet Exploded Views 3 1 1 Packing Exploded Views 3 1 3 Deck Exploded Views 3 1 4 Mechanical Parts List 3 2 1 Electrical Parts List 3 3 1 Deck Parts List 3 4 1 Sec 3 Exploded views and Parts List Section I Exploded views I Parts List ...

Page 76: ... BLACK V501 3 V501 2 L551 DG601 V501 L1 L1 L1 TL15 L1 1B1 TL1 TL1 TL1 TL1 TB26 TB9 TL2 TL14 TL13 TL2 TL2 TL14 TB3 TB1 TB23 TB11 CL802 SP801 TB8 L4 B2 B2 B2 CLN551 B2 TB10 A2 A3 A1 5 A1 3 A1 2 A1 4 A1X A1 1 A4 B1 TB21 TB7 B3 TB2 TL3 TL3 See Electrical Parts List for parts with this mark CRT CBA MAIN CBA W601 SCOTCH TAPE 880 TL17 TL16 TL17 TL17 ...

Page 77: ...Packing FRONT X 4 X 3 X 2 X 7 TAPE X 1 S 1 X 5 S 4 S 6 S 2 S 3 S 3 S 2 3 1 3 T5300PEX ...

Page 78: ...ription Part No SLIDUS OIL 150 0VZZ00226 B2 B35 B553 B410 B411 B494 B567 L1053 B74 B10 L1191 B73 B9 B12 B492 B11 B571 B37 B126 L1466 B501 B8 B121 B426 B560 L1450 L1051 L1467 Floil G 374G 0VZZ00109 Blue grease Chassis Assembly Top View Lubricating Point Chassis Assembly Bottom View Lubricating Point L1468 ...

Page 79: ...loil G 374G 0VZZ00109 Blue grease Bottom Side Grease point Bottom Side Grease point View for A Grease point B516 B559 A B52 B507 B488 B551 B133 B568 B569 B513 B502 B570 B491 B565 B417 L1151 B525 B522 B31 L1406 B148 B521 B520 B416 B518 B564 B585 B487 B573 B574 B499 B27 B508 B414 B505 B572 B558 B557 B3 ...

Page 80: ...61 L1341 L1341 L1321 B347 L1321 Note There are two different but interchangeable types of CLEANER LEVER B359 in this model and have different combination with B361 Please see Table 1 for details and combination Refer to DECK PARTS LIST section on page 3 4 1 B361 B359 CLEANER LEVER Type ID No ID No A 0VM411114 Not used 0VM304413 0VM305090 B Table 1 B359 and B361 Combination B361 B359 B529 B360 Type...

Page 81: ...3380 X2 OWNER S MANUAL T5304UE 0EMN01900 X3 REMOCON UNIT 512 ERC001 N0148UD N0148UD X4 DRY BATTERY R6P UM3 or XB0M451GH001 DRY BATTERY R6P AR 2PX or XB0M451HU002 DRY BATTERY R6P AR 2P X ICI or XB0M451HU003 DRY BATTERY SUNRISE R6SSE 2S or XB0M451MS002 DRY BATTERY R6P 2S XB0M451T0001 X5 ROD ANTENNA T5200UA or 0EMN01755 ROD ANTENNA L7720UA NTSC W COO or 0EMN00673 ROD ANTENNA T5000UA 0EMN01599 X7 RETU...

Page 82: ...1 1 C P MAGNET JH225 FN 00 XM04000BV003 V501 2 WEDGE FT 00110W or XV10000T4001 WEDGE DB25SR XV10000D9001 V501 3 RUBBER MAGNET 20X10X1 2 XM05000BV001 CRT TYPE J L551 DEFLECTION YOKE KDY3GCB82X LLBY00ZMS018 V501 CRT A34JQQ093X TCRT190MS010 V501 1 C P MAGNET JH225 FN 00 XM04000BV003 V501 2 WEDGE FT 00110W or XV10000T4001 WEDGE DB25SR XV10000D9001 V501 3 RUBBER MAGNET 20X10X1 2 XM05000BV001 CRT TYPE K...

Page 83: ...22µF 50V M or CE1JMASDL220 ELECTROLYTIC CAP 22µF 50V M CE1JMASTL220 C240 CHIP CERAMIC CAP MELF W K 560pF 50V CZM1JKB0B561 C241 CHIP CERAMIC CAP MELF Y K 4700pF 16V CZM1CKB0Y472 C242 CHIP CERAMIC CAP MELF Y K 1000pF 35V CZM1GKB0Y102 C243 ELECTROLYTIC CAP 22µF 16V M LL or CE1CMASLL220 ELECTROLYTIC CAP 22µF 16V M LL CE1CMASLH220 C244 CHIP CERAMIC CAP MELF F Z 0 01µF 16V CZM1CZB0F103 C245 ELECTROLYTIC...

Page 84: ...ZM1CZB0F103 C446 ELECTROLYTIC CAP 1µF 50V M H7 CE1JMAVSL1R0 C447 CHIP CERAMIC CAP MELF F Z 0 01µF 16V CZM1CZB0F103 C448 CERAMIC CAP AX Y M 0 01µF 16V CCA1CMT0Y103 C449 CHIP CERAMIC CAP F Z 0 1µF 50V or CHD1JZB0F104 Ref No Description Part No CHIP CERAMIC CAP F Z 0 1µF 25V CHD1EZB0F104 C450 CHIP CERAMIC CAP CH J 270pF 50V CHD1JJBCH271 C492 ELECTROLYTIC CAP 1µF 50V M H7 CE1JMAVSL1R0 C552 FILM CAP P ...

Page 85: ...RAMIC CAP MELF Y K 1000pF 35V CZM1GKB0Y102 C861 CHIP CERAMIC CAP CH J 100pF 50V CHD1JJBCH101 C862 CHIP CERAMIC CAP B K 0 01µF 50V CHD1JKB0B103 C863 ELECTROLYTIC CAP 10µF 25V M H7 CE1EMAVSL100 C864 ELECTROLYTIC CAP 10µF 25V M H7 CE1EMAVSL100 Ref No Description Part No C865 CHIP CERAMIC CAP MELF Y K 1000pF 35V CZM1GKB0Y102 C866 CHIP CERAMIC CAP MELF Y K 2200pF 35V CZM1GKB0Y222 C872 ELECTROLYTIC CAP ...

Page 86: ...r QDTB0MTZJ6R8 ZENER DIODE DZ 6 8BSBT265 NDTB0DZ6R8BS Ref No Description Part No D621 SWITCHING DIODE 1SS133 T 77 or QDTZ001SS133 SWITCHING DIODE 1N4148 NDTZ001N4148 D622 SWITCHING DIODE 1SS133 T 77 or QDTZ001SS133 SWITCHING DIODE 1N4148 NDTZ001N4148 D623 SWITCHING DIODE 1SS133 T 77 or QDTZ001SS133 SWITCHING DIODE 1N4148 NDTZ001N4148 D626 ZENER DIODE MTZJT 7736A or QDTA00MTZJ36 ZENER DIODE DZ 36BS...

Page 87: ...iption Part No TRANSISTOR 2SC1815 GR TPE2 QQS102SC1815 Q571 TRANSISTOR TT2084LS YB11 or QQZZ00TT2084 TRANSISTOR 2SD2627LS FEC YB11 QQZZ02SD2627 Q572 TRANSISTOR 2SC1627Y TPE2 QQSY02SC1627 Q591 TRANSISTOR 2SC2785 F or QQSF02SC2785 TRANSISTOR 2SC2785 H or QQSH02SC2785 TRANSISTOR 2SC2785 J or QQSJ02SC2785 TRANSISTOR KTC3199 GR or NQS10KTC3199 TRANSISTOR KTC3198 GR or NQS40KTC3198 TRANSISTOR 2SC1815 GR...

Page 88: ... 1608 1 10W J 820 Ω RRXAJB5Z0821 R248 CHIP RES 1608 1 10W J 470 Ω RRXAJB5Z0471 Ref No Description Part No R249 CHIP RES 1608 1 10W J 3 3k Ω RRXAJB5Z0332 R250 CHIP RES 1608 1 10W J 1 5k Ω RRXAJB5Z0152 R251 CHIP RES 1608 1 10W J 3 3k Ω RRXAJB5Z0332 R252 CHIP RES 1608 1 10W J 1 5k Ω RRXAJB5Z0152 R253 CHIP RES 1608 1 10W J 3 3k Ω RRXAJB5Z0332 R254 CHIP RES 1608 1 10W J 1 5k Ω RRXAJB5Z0152 R255 PCB JUM...

Page 89: ... 9 Ω or RCX4JATZ03R9 CARBON RES 1 6W J 3 9 Ω RCX6JATZ03R9 R571 CHIP RES 1608 1 10W J 1 5k Ω RRXAJB5Z0152 R573 CARBON RES 1 4W J 470 Ω or RCX4JATZ0471 Ref No Description Part No CARBON RES 1 6W J 470 Ω RCX6JATZ0471 R574 METAL OXIDE FILM RES 2W J 1k Ω or RN02102ZU001 METAL OXIDE FILM RES 2W J 1k Ω RN02102DP004 R575 METAL OXIDE FILM RES 2W J 1k Ω or RN02102ZU001 METAL OXIDE FILM RES 2W J 1k Ω RN02102...

Page 90: ...56 METAL OXIDE FILM RES 2W J 10 Ω or RN02100ZU001 METAL OXIDE FILM RES 2W J 10 Ω RN02100DP004 R659 CARBON RES 1 4W J 100 Ω or RCX4JATZ0101 Ref No Description Part No CARBON RES 1 6W J 100 Ω RCX6JATZ0101 R660 PCB JUMPER D0 6 P5 0 JW5 0T R665 PCB JUMPER D0 6 P5 0 JW5 0T R701 CHIP RES 1608 1 10W J 82 Ω RRXAJB5Z0820 R801 METAL OXIDE FILM RES 1W J 12 Ω or RN01120ZU001 FIXED METAL OXIDE FILM RES 1W J 12...

Page 91: ...71K SURGE ABSORBER CNR 07D471K or NVQZR07D471K SURGE ABSORBER PVR 07D471KB NVQZ07D471KB SF001 SAW FILTER SAFGP45M7VHEZM0B03 FBB456PMR005 SG601 GAP FNR G3 10D FAZ000LD6005 T571 FLYBACK TRANS BSC21 2028S LTF00CPS2046 T572 H0RIZONTAL DRIVE TRANS LP2 005 LTH00CPA5005 Ref No Description Part No T601 SWITCHING TRANS 01746 or LTT00CPKT089 SWICHING TRANS CSA SW0041 LTT00CPSA117 TB3 HEAD SHIELD NTSC T5300U...

Page 92: ... Ω RCX4JATZ0154 R514 CARBON RES 1 4W J 1 5k Ω RCX4JATZ0152 R516 CHIP RES 1608 1 10W J 15 Ω RRXAJB5Z0150 R517 CARBON RES 1 4W J 680 Ω or RCX4JATZ0681 CARBON RES 1 6W J 680 Ω RCX6JATZ0681 R518 CHIP RES 1608 1 10W J 15 Ω RRXAJB5Z0150 R519 CARBON RES 1 4W J 680 Ω or RCX4JATZ0681 CARBON RES 1 6W J 680 Ω RCX6JATZ0681 R520 CHIP RES 1608 1 10W J 15 Ω RRXAJB5Z0150 R521 CARBON RES 1 4W J 680 Ω or RCX4JATZ06...

Page 93: ... B487 BAND BRAKE MK10 0VM304416B B488 MODE LEVER MK11 or 0VM101043 MODE LEVER PB MK11 0VM101112 B491 CAM GEAR A MK11 0VM101044 B492 MODE GEAR MK11 0VM305074 B494 DOOR OPENER B MK11 0VM305072 B499 T LEVER HOLDER MK10 0VM304419 B501 WORM HOLDER MK11 0VM305067 B502 CAM GEAR B MK10 0VM304403 B505 PSCW 625504 MK11 0VM413288 B507 REEL WASHER MK9 5 2 1 0 5 0VM410058 B508 S BRAKE SPRING MK10 0VM411121 B51...

Page 94: ...Printed in Japan 2002 02 20 HO SSC132 T5304UE ...

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