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Swisher ZT15542, Owner'S Manual, Page: 22 / 36

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Swisher ZT15542 Owner'S Manual Download Page 22

Item #

Description

Part #

Enigine - 15.5 HP B&S

15453

Engine - 18.5 HP B&S

18233

2

5/16-18 Serrated Flange Nut

NB170

3

Spacer Engine Pulley

BB105SL

4

Motor Pulley 3.25"

9993

5

1/4 X 1/2 Key Stock 

4258

6

Engine Pulley Spacer Short .687

689S

7

Electric Clutch

3813

8

Washer Belleville Engine Pulley

699

9

7/16-20 X 1.5 HCF GR5 ZP

NB637

10

5/16-18 X 1 1/4 Serrated Flange Bolt

NB253

11

Oil Drain Valve

16000

12

Oil Drain Valve Cap

AS123

1

Item #

Description

Part #

1

Pan Frame - Formed; ZT42-EC

15460TC

2

Kickplate - ZT42

15210TC

3

Screw - .312-18X.75

26X249

4

Bolt - Carriage 5/16-18 X 3/4 GR5 ZY

10216

5

Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5

NB596

6

Axle - Weldment; ZT42

15215TC

7

Bushing - Caster; ZT42EC

15750

8

Nut - 3/4 Push Blk Plastic

NB687

9

Washer - 3/4ID X 1 1/4OD 10 GA.

NB184

10

Gusset - Axle to Pan Frame; ZT42EC

15604TC

11

Nut - Serr Flange 5/16-18 ZY Case Hrd

NB170

12

Caster - Weldment ZP

5072

13

Pin - Cotter, 1/8 X 1, Crbn Stl Ext Prng

NB126

14

`Tire/Wheel Slick 4.10x3.5-43/4

3754

15

Bolt - Shoulder

009X58

16

Angle - Deck Support; ZT42

15212TC

17

Plate - Suspension

094128TK

18

Bracket - Suspension Rear

094055TK

19

Bushing - Caster

15750

22

PARTS BREAKDOWN

NOTE: ACTUAL ENGINE

NOT SHOWN

Summary of Contents for ZT15542

Page 1: ...P O BOX 67 WARRENSBURG MISSOURI 64093 PHONE 660 747 8183 FAX 660 747 8650 Manufacturing quality lawn care equipment since 1945 Made In The USA 15648 Rev 11 005 STARTING SERIAL L111 005001 18 5 HP 42...

Page 2: ...EXPRESSED WARRANTIES Some states do not allow the limitation of consequential damages or limitations on how long an implied warranty may last so the above limitations or exclusions may not apply to y...

Page 3: ...Operation 7 Adjusting Deck Height 18 CUSTOMER Deck Level 18 RESPONSIBILITY 9 Parking Brakes 18 Operator Presence 9 Deck Belt Replacement 19 Tires 9 Hydro Belt Replacement 20 Battery 9 10 WIRING SCHEMA...

Page 4: ...y followed This machine must only be operated maintained and repaired by persons that are familiar with the machine s special characteristics and who are well versed in safety instructions Accident pr...

Page 5: ...Flag U S A OD39 Notice Do Not Alter Wiring Decal OD74 Operator Must Be Seated Decal OD73 Flying Debris Decal OD43 No Step Decal OD11 OD45 Warning Decal 5 5 Key PTO Decal 10273 Hydro Release 10280 Thro...

Page 6: ...TRUCTIONS These instructions are for your safety Read them carefully General Use Read all instructions in this operator s manual and on the machine before starting it Ensure that you understand them a...

Page 7: ...no sudden changes in speed or direction Avoid unnecessary turns on slopes and if it proves necessary turn slowly and gradually downward if possible Watch for holes ruts or bumps On uneven terrain the...

Page 8: ...tting means unless a positive mechanical lock is used TRAINING All drivers should seek and obtain professional and practical instruction Such instruction should emphasize the need for care and concent...

Page 9: ...SPECIFICATIONS section Keep tires free of gasoline oil or insect control chemicals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage 9 9 B...

Page 10: ...s are low but battery is not accessible remove battery from service The maximum charge rate in amperes should be no more than 1 3 of the battery s reserve capacity minute rating If the terminal voltag...

Page 11: ...lations before driving and transporting on public roads If the machine is transported you should always use approved fastening equipment and ensure that the machine is well anchored The cutting deck s...

Page 12: ...ne Oil w o filter X1 2 Replace Oil Filter X1 2 Clean Air Filter X2 Inspect Muffler X Clean Engine Cooling Fins X2 Replace Spark Plug X X Replace Fuel Filter X Before Each Use Before Storage 8 Hours 25...

Page 13: ...engine 5 Deck Lift Handle Used to raise and lower the cutting deck 7 Control Lever Sets the speed of the mower in both the forward and reverse directions and also turns the mower 8 Hydro Bypass Engag...

Page 14: ...ed to start or stop the engine 6 Deck Lift Handle Used to raise and lower the cutting deck 7 Control Levers Sets the speed of the mower in both the forward and reverse directions and also turns the mo...

Page 15: ...he engine 6 Deck Lift Handle Used to raise and lower the cutting deck 7 Control Levers Sets the speed of the mower in both the forward and reverse directions and also turns the mower 8 Hydro Bypass En...

Page 16: ...grass The average lawn should be cut to 2 during the cool season and to over 3 during the hot months For healthier and better looking lawns mow often and after moderate growth As a rule never cut mor...

Page 17: ...BELOW Note The pressure required to operate the mower is very slight Control Handles Neutral Position Slow Forward Fast Forward OPERATION 90 Degree Right Turn 90 Degree Left Turn Slow Reverse 360 Deg...

Page 18: ...Leveling 18 18 Parking Brakes The Swisher ZT18542A ZT15542 is equipped with An Automatic Parking Brake system on each control handle When the control handles are in the out most position the parking...

Page 19: ...s Removal Install new belt by placing it around the engine pulley and the hydro pulleys Refer to routing diagram below The belt will be loose at this time Tightly secure the belt tension back to its o...

Page 20: ...back to its original position Replacement To improve the tracking of the Swisher ZT18542A ZT15542 the speed of one of the rear wheels needs to be decreased If the ZT18542A ZT15542 pulls to the right t...

Page 21: ...21 21 WARNING When it is necessary to raise the mower for any repair or service use jackstands to provide adequate support DO NOT rely on hydraulic or mechanical jacks WIRING HARNESS...

Page 22: ...C 15460TC 2 Kickplate ZT42 15210TC 3 Screw 312 18X 75 26X249 4 Bolt Carriage 5 16 18 X 3 4 GR5 ZY 10216 5 Bolt Serr Flange 5 16 18 X 3 4 Gr 5 NB596 6 Axle Weldment ZT42 15215TC 7 Bushing Caster ZT42EC...

Page 23: ...te Lift Support Right 9937TK 11 Nut Nyloc 5 16 18 ZY NB181 12 Plate Lift Support Left 9936TK 13 Deck Lift Weldment ZT42 15229TC 14 Bolt 5 16 18 X 2 1 2 HCC GR5 ZY NB138 15 Cover Handle Front 9941TK 16...

Page 24: ...254 10 Bracket Weldment Travel Reduction 11176TK 11 Bolt Serr Flange 5 16 18 X 3 4 Gr 5 NB596 12 Idler Hydro weldment ZT 14374TK 13 Bolt 3 8 16 X 1 3 4 HCC GR5 ZY NB302 14 Washer For Idler 6040 15 Idl...

Page 25: ...15 Bumper Rear ZT42EC 15279TC 16 Bolt Serr Flange 5 16 18 X 3 4 Gr 5 NB596 17 Bolt 5 16 18 Spec Hex Flge Shoulder ZY NB743 18 Nut Nyloc 5 16 18 ZY NB181 19 Bracket Seat 3807TC 20 Spring Compression 16...

Page 26: ...X 3 4 ZY Std NB125 6 Cable Parking Brake Assy 9976 7 Bolt Serr Flange 5 16 18 X 3 4 Gr 5 NB596 8 Washer 3 8 Lock External Tooth ZP 13045 9 Screw 3 8 16 x 1 Rolok Unslot HWH Z Wax 13044 10 Hub Wheel A...

Page 27: ...26X249 24 HOUSING JACKSHAFT ASSY 1001200 25 ADAPTER BLADE 690411 Item Description Part 26 BLADE 42 EXPORT TXT BLK 1001429 27 WASHER FLAT 62 1 7 11G 17X166 28 WASHER FLAT 625 1 00 18 17X165 29 NUT QA...

Page 28: ...5 16 SAE Washer ZY NB275 10 Nut Nyloc 5 16 18 ZY NB181 11 5 16 18 X 3 4 Serr Flng Bolt NB596 12 5 16 18 X 1 Carriage Bolt GR5 10197 13 Safety Switch Rocker Arm 9925TK 14 Spacer B99S Item Description P...

Page 29: ...se 9923 25 Washer SAE Flat 5 16 ZY NB275 26 Hydro Eaton LH W Reservoir 14135 Item Description Part 1 Linkage Steering 9 X 1 25 14032TK 2 Connector 14028 3 Hydro Linkage Right Weldment 14058 4 Hydro Li...

Page 30: ...in fuel tank refill with fresh gasoline Engine Will Not Turn Over 1 Directional handles not in correct position 2 PTO engaged 3 Weak or dead battery 4 Blown fuse 5 Corroded battery terminals 6 Loose o...

Page 31: ...Check all wiring 14 See Engine Manual 15 Contact an authorized service center 16 Adjust idler replace belt Engine backfires when turning engine OFF 1 Engine throttle control not set at SLOW position f...

Page 32: ...___________ MODEL NUMBER _______________ ENGINE MODEL NUMBER _______________ TYPE _______________ PART NUMBER WITH PAINT CODE__________________ PART DESCRIPTION______________________________ www swish...

Page 33: ...Use extreme care when working on machinery Before performing any maintenance turn off engine allow the unit to cool remove the key Disconnect spark plug wire Set Parking Brake by placing the control h...

Page 34: ...y rights and responsibilities you should contact the Swisher Service representative at 1 800 222 8183 WARRANTY COMMENCEMENT DATE The warranty period begins on the date the Power Equipment Is purchased...

Page 35: ...________________________________________________________________ ______________________________________________________________________ ________________________________________________________________...

Page 36: ...rotary lawn mower to do his dirty work for him Neighbors noticed his new invention and began asking him to make more Today over 60 years later Swisher is still producing innovative lawn and garden and...

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