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FB 430 / FB 450 / FB 500 / FB 510

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ok

: 101498D

-GB  2103

 MEASUREMENT AND ADJUSTMENT OF HYDRAULIC OIL PRESSURE  

FB450 / FB510

A clear picture of the hydraulic system´s state or an indication of the cause of malfunction is obtained by 

simultaneously measuring the system pressure, the drive motor speed and vibration frequency. The soil compactor 

shall be in operation and maintain normal operating temperature. Hydraulic oil temperature 50-70 ° C. 

The hydraulic system’s maximum pressure is preset upon delivery. Default pressure is 200 bar and can be 

measured in the starting moment when the oil in the hydraulic system is cold. 

When the soil compactor has reached normal operating temperature, the pressure must be 30-50 bar lower than the 

system’s maximum pressure.

The pressure increases proportionally with increasing load, eg if the soil compactor is run at low speed or even 

standing still during operation. When maximum pressure is reached, vibration speed is reduced.

Measurement of drive motor speed and vibration frequency is performed with a strobe with graduated scale. The 

hydraulic pressure is measured with a pressure gauge with connection for gauge ports on the valve block, see 

picture. The hydraulic pressure for the conversion should be between 20-22 bar and is measured with a pressure 

gauge with connection for gauge ports on the distribution block, see picture. Strobe light and gauge can be ordered 

at SWEPAC.

Engine speed ...........................................................................3000 rpm loaded Yanmar / 2900 rpm loaded Hatz

Vibration frequency at hydraulic oil temp. ca. 50 ° C ........... 70-72 Hz; 4200-4320 rpm

Normal running pressure hydraulic oil temp. ca. 50 ° C ....... 150-170 bar

Measuring point, hydraulic system

Measuring point, conversion 

Summary of Contents for FB 450

Page 1: ...FB 430 FB 450 FB 500 FB 510 USER MANUAL IN ORIGINAL Dok 101498D GB 2103...

Page 2: ...2 FB 430 FB 450 FB 500 FB 510 Dok 101498D GB 2103...

Page 3: ...sion and to pack without moving CONTENTS USE SAFETY INSTRUCTIONS STANDARDS SIGNS TECNICAL DATA METHOD OF OPERATION TECHNICAL DESCRIPTION DAILY CHECKS BEFORE STARTING STARTING Yanmar STOPPING BEFORE ST...

Page 4: ...incline more than 20 The operator must use ear protectors when working with the machine The operator must ensure that no unauthorised persons are in the immediate vicinity of the machine Always wear p...

Page 5: ...ne to prevent hearing damage Engine silencer to avoid burns or discomfort do not touch hot engine parts when the engine is on or when the machine has recently been used 1 Manufacturer 2 Place country...

Page 6: ...n you change oil Hydraulic oil type quantity FB450 FB510 HydraWay BIO SE 32 68 12 liter Hydraulic oil type quantity FB430 FB500 HydraWay BIO SE 32 68 1 6 liter Replace hydraulic oil filter after 3 yea...

Page 7: ...te 9 Rubber damper 10 Battery 11 Vibration element 12 Protective lock left side 13A Hydraulic pump FB450 FB510 13B Centrifugal clutch FB430 FB500 13C Belt guard FB430 FB500 14 Engine 15 Battery cover...

Page 8: ...If a leak is discovered the machine may not be operated until the fault has been remedied Air Filter Check The air filter must be checked at least once every working week When working in dusty condit...

Page 9: ...and from the coolers as necessary After shutting off the machine the cooling fan run for a short time which is normal Note If the indicator light for hydraulic temperature see the panel picture for e...

Page 10: ...rted Open the fuel cock Switch the throttle lever 5 to the full RPM position 3 Start the engine with the power switch 1 Place the knob in the central position and check that the charging and oil press...

Page 11: ...e key as soon as the engine starts It returns to position 1 and will remain in that position during operation Charging and oil pressure light goes off immediately after the start Engine light 1 lights...

Page 12: ...is activated with the power switch on the handle and can only be used when the vibrator is connected which prevents the heating coil from dischar ging the battery when the machine is not being used T...

Page 13: ...13 FB 430 FB 450 FB 500 FB 510 Dok 101498D GB 2103 Belt tension replacement of belt refers to FB430 och FB500 Loosen the belt cover Loosen the hook wrench Loosen the three set screws as shown...

Page 14: ...the outer part of the centrifugal clutch counterclockwise Hold with hook wrench according to the image and in order to tighten the belt rotate the outer part of the centrifugal clutch clockwise The c...

Page 15: ...m s maximum pressure The pressure increases proportionally with increasing load eg if the soil compactor is run at low speed or even standing still during operation When maximum pressure is reached vi...

Page 16: ...1 Hydraulic pump 6 14 cc 3000 rpm Yanmar 6 45 cc 2900 rpm Hatz 2 Pressure relief valve max 200 Bar 3 Solenoid valve vibration On Off 4 Hydraulic Motor 4 09 4300rpm 5 Hydraulic cylinder Front Back 6 Me...

Page 17: ...uge with connection for gauge ports on the valve block see picture The measuring point is plugged from the factory In order to measure the hydraulic oil pressure for the conversion the plug must be un...

Page 18: ...ELAY HOLDER 7 2 2A 6A 6B 3 PANEL 6 5 2 3 6B 2 2A RED BLACK 20 Amp START SWITCH MAGNETIC CONNECTOR VIBRATOR ON OFF o o STARTER GENERATOR CHARGING REGULATOR SWITCH OIL PRESSURE CONNECTORYANMAR o 2 1 HYD...

Page 19: ...PANEL 6 5 2 3 6B 2 2A RED BLACK 20 Amp START SWITCH MAGNETIC CONNECTOR VIBRATOR ON OFF o o STARTER GENERATOR CHARGING REGULATOR SWITCH OIL PRESSURE CONNECTOR YANMAR o 2 1 M 85 86 30 87 87a Cable 22 C...

Page 20: ...4 3 2 24 6 5 4 3 2 1 3 2 1 1 2 3 4 5 6 22 24 POWER CABLE COMPACTION INDICATOR 307851 Red cable 4 5 ENGINE 7 28 14 7 3 AW 0 HW S6 Power supply Charging device Starting device Monitoring display Motor s...

Page 21: ...HANDLE HEAT SWITCH ON OFF Cable 14 Cable 11 Cable 13A HANDLE HEAT 2 1 MAGNETIC CONNECTOR VIBRATION ON OFF BLACK RED 11 14 1 2 3 4 5 6 22 24 POWER CABLE COMPACTION INDICATOR 307851 Black cable Red cab...

Page 22: ...FB 430 FB 450 FB 500 FB 510 Dok 101498D GB 2103 WIRING DIAGRAM OIL COOLER FB 510 DEUTSCH 1 2 OIL COOLER Cable 26 TERMOSTAT 90 TERMOSTAT 50 Cable 22 Cable 25 Cable 21 30 86 85 87c 87 Cable 25 Cable 24...

Page 23: ...for operation After starting the machine or after onset of vibrations FB450 and FB510 it will take 2 3 seconds before the indicator starts to record the movements of the base plate The reason is that...

Page 24: ...ory Vibratory plate 2 Type 3 Engine power The product complies with the following directives 2006 42 EG 2000 14 EG 2004 108 EG EN 500 1 EN 500 4 Technical documentation held by Swepac AB Bergv gen 7 S...

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