swaploader SL-180 Parts And Operation Manual Download | Manualshive

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05OCT09

ADDITIONAL NOTES:

1. Prior to any welding, consult the
truck manufacture for any special
precautions that may need to be
taken. Typically the batteries must be
disconnected and the ground lead
from the welder should be as close to
the part being welded to avoid the
possibility of arcing across bearings,
gears, etc.

2.

All welds should be done utilizing a

low hydrogen welding process.

INSTALLATION INSTRUCTIONS (continued)

5.

Weld the bumper weldment to the vertical channels (See Fig. 1 & 3).

FIG. 2

FIG. 3

1

2

TRUCK FRAME

(REF)

MATERIAL LIST

ITEM

QTY

P/N

DESCRIPTION

WT lb.
PER EA.

1

1

52H12

REAR BUMPER WDMT

95.66

2

2

63H94

VERTICAL CHANNEL

9.58

3

1

52H13

REAR BUMPER EXTENSIONS

58.42

TOTAL 173.24

REAR BUMPER ASS’Y w/ EXTENSIONS

(52H11 with 52H13 Extensions)

3

1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644

Phone: (515) 266-3042

•

Fax: (515) 313-4426

•

Toll Free: (888) 767-8000

E-Mail: [email protected]

•

Web Site: www.swaploader.com

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Summary of Contents for SL-180

Page 1: ...Model SL 180 Parts and Operations Manual Hoist Serial Number ____________________ ...

Page 2: ...he proper mechanical operation of the unit as described in the written Parts Operations Manual provided by SwapLoader USA Ltd has been discussed with the customer CUSTOMER INFORMATION Company Name Contact Name owner Address City State Zip Phone Customer s Signature Waste Recycling Municipal Fire Dept Construction Contractor Tree Nursery Lumber Yard Landscaping Roofing Other COMPLETE SAVE TO YOUR C...

Page 3: ...the centerline of rear axle tandem After Frame Distance from centerline of rear axle tandem to rear of hoist PTO Make PTO Model PTO Serial No PTO of Engine RPM Hyd Pump Make Hyd Pump Model Hyd Pump Serial No II INSTALLATION TO CHASSIS Were there any problems installing the hoist to the truck chassis YES NO If yes please describe All bolts checked for proper tightness Please include photos of the h...

Page 4: ...the inlet section of the Hydraulic Control Valve Ref Part No 10P37 fitting on Hydraulic Pump Circuit Drawing found in the Parts List section of the Hoist s Parts Operations Manual V OPERATION Jib operates freely in both directions Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position Both safety hooks are fully engaged when jib is extende...

Page 5: ...12H31 REV C SL 180 DECAL ASSEMBLY 7 ON VISOR 6 4 10 OUTER TUBE ASS Y REF 12H18 11 3 11 1 8 5 11 OUTER TUBE ASS Y REF 12H18 9 2 12 2 12 11 1 8 5 ...

Page 6: ...al IV MAINTENANCE Weekly Service 50 Operations Monthly Service 200 Operations Yearly Service Lubrication Diagram Hydraulic Oil Specifications Hydraulic Filter Interchange General Maintenance Parts List Replacement Bearing List Mast Lock Safety Latch Inspection Adjustment Instructions Pressure Check Instructions V PARTS LIST Base Assembly Mainframe Subassembly Rear Pivot Subassembly Telescopic Jib ...

Page 7: ...INTRODUCTION ...

Page 8: ...bility of personal injury or machine damage Record your SwapLoader Hoist serial number in the appropriate space provided on the title page Your SwapLoader dealer needs this information to give you prompt efficient service when you order parts It pays to rely on an authorized SwapLoader Distributor for your service needs For the location of the Distributor nearest you contact SwapLoader NOTE It is ...

Page 9: ...y SwapLoader U S A Ltd SwapLoader will invoice the distributor or authorized service center for the replacement parts and freight Upon completion of the repair any defective parts to be returned for warranty consideration must be returned freight prepaid with a copy of the SwapLoader issued RGA form and a copy of the completed warranty claim report form Upon evaluation of the returned parts once w...

Page 10: ...or with the hook to the rear 4 Do not exceed 1 500 Engine RPM when operating the Power Take Off P T O Never leave the P T O in gear while transporting 5 The hoist must be used with containers that properly fit the hook and rear holddowns The container specifications must match the hoist specifications 6 Keep the containers and hoist in good working order DO NOT use if repairs are needed Perform pe...

Page 11: ...is the responsibility of the owner and or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and or Truck Chassis 10 Keep away from overhead power lines Serious injury or death can result from contact with electrical lines Use care when operating hoist near electrical lines to avoid contact 11 Avoid contact with high pressu...

Page 12: ...CIFICATIONS 4 ONE 90P10 HYDRAULIC OIL FLAMMABLE 5 2 90P11 HOIST FALLING 6 ONE 90P13 SAFETY INSTRUCTIONS 7 ONE 90P18 RELIEF VALVE 8 ONE 90P52 PROP DECAL 9 ONE 90P78 HIGH PRESSURE FLUID The following is a list of all the Swaploader Safety Decals and their part numbers Please use when reordering replacement decals 90P07 OPERATIONS SERVICE MANUAL WARNING ...

Page 13: ...INTRODUCTION 1 6 09 2009 90P08 HOIST BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P13 SWAPLOADER SAFETY INSTRUCTIONS 90P18 RELIEF VALVE ...

Page 14: ...INTRODUCTION 1 7 09 2009 90P52 PROP DECAL OPTIONAL 90P78 HIGH PRESSURE FLUID ...

Page 15: ...INSTALLATION ...

Page 16: ...om the control valve to the hydraulic cylinders Then install the control levers in the cab and route the control cables to the hydraulic control value assembly 3 Install the hydraulic tank hydraulic filter and hydraulic plumbing between the hydraulic tank and the control valve assembly 4 Select and install the P T O on the truck transmission Note This can be done prior to hoist installation on the...

Page 17: ... owner operator to ensure the completed chassis meets or exceeds all federal state and local regulations Also the hoist should not be used to lift and haul any load that exceeds the load rating of any of the individual components of the completed chassis tires axles suspension etc The clear frame dimension indicated in the picture above allows for the overall length of the hoist plus 5 inches for ...

Page 18: ...trol valve assembly and the hydraulic tank You should consult the truck chassis supplier for any limitations regarding drilling mount holes in the truck chassis frame rails Typically the holes must be at least 2 from the top of the truck chassis rails Reference figure C D Once the locations of the mount brackets have been determined use the mount brackets as a template for marking the mounting hol...

Page 19: ...tepped channels etc Note Prior to any welding consult the truck manufacturer for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be connected as close as possible to the part being welded to avoid the possibility of arching across bearings gears etc Note The hoist mainframe is made from high strength low allo...

Page 20: ...SL 180 INS 2 5 09 2009 12H43 SL 180 HOIST INSTALLATION KIT ASS Y HYD CONTROL VALVE REF 5 11 12 6 9 10 HYD TANK REF 16 15 14 3 3 4 7 8 13 7 8 13 7 8 13 4 ...

Page 21: ...ing No 90H93 The tubing should be supported by the clamp assemblies that are provided in the Loose Parts Box See Drawing 12H43 4 Determine the best location in the cab for the control levers Pt No 20P08 The location should be such that the controls can be easily reached while operating the truck A control lever console Pt No 20P09 is provided to facilitate the mounting of the control levers 5 Asse...

Page 22: ...SL 180 INS 2 7 09 2009 90H72 REV A SL 105 145 180 MANUAL CONTROL ASS Y 2 SECTION 21 REF HYD TANK REF 1 2 4 CONTROL JIB 3 HOIST CONTROL 3 TYP 6 TYP 5 ...

Page 23: ... 180 INS 2 8 09 2009 90H93 SL 180 8 9 4 16 16 4 4 14 2 3 6 19 18 11 10 1 17 7 13 7 12 15 5 9 8 SEE NOTE 1 BHD UNION UPPER ADP BHD UNION LOWER ADP BHD TEE UPPER ADP BHD TEE LOWER ADP HYD CONTROL VALVE REF ...

Page 24: ...supplied are 84 inches long Your particular mounting may require different length control cables which can be purchased locally or through Swaploader Take proper care when routing the control cables as a good cable path is essential for a proper operating system Keep bends in the cable path to a minimum and be as generous as possible Under no circumstances should any bend be tighter than an 8 radi...

Page 25: ...oke and Terminal Eye holes Install Retaining Ring into groove between Terminal Eye and one side of the Yoke 6 Now with the Cable attached to the valve and control head turn the Flange Sleeve Assemble back onto the Threaded Hub until it is flush with the valve face When turning on the Flange Sleeve Assembly make sure that the control head remains in neutral 7 Thread the 750 16 UNF Jam Nut back over...

Page 26: ...ted on the right hand side or behind the cab if necessary which means longer hoses may be required 2 Drill four 4 holes for 1 2 inch diameter bolts provided in the mount angle of the hydraulic tank two per angle and the frame rails of the truck chassis Mount the hydraulic tank and install the hydraulic filter Install the hydraulic return hose and the hose barb fitting between the filter and the co...

Page 27: ...32 D P Hydraulic Pump Rotation L H As provided See Note 2 The hydraulic pump rotation can be reversed to R H by a qualified hydraulic technician or it can be sourced through Swaploader Ratio of Pump RPM to Engine RPM 80 to 100 NOTE 1 P T O torque and power requirements are based on the unit operating at main relief pressure Normal operating pressure will be less NOTE 2 P T O output rotation will n...

Page 28: ...n pumps for the SL 180 hoist model MODEL L H Rotation Pump standard R H Rotation Pump special SL 180 20P53 20P98 HOW TO IDENTIFY PUMP ROTATION To better understand the effects of pump rotation we must consider the path that oil takes through the pump Oil enters the pump through the inlet suction port travels around the outside of the gears and is forced out through the outlet exhaust port Oil ente...

Page 29: ...ose to control valve inlet and route to the pump the same as the suction line This hose is provided with only one fitting so the hose can be shortened to appropriate length Remove the hose and shorten as required After the hose has been shortened lubricate the insert threads of the fitting and the I D of the hose Measure 1 3 16 inches from the end of the hose and mark the hose for the socket depth...

Page 30: ...SL 180 INS 2 15 09 2009 90H91 SL 105 145 180 5 HYD PUMP REF 1 8 2 4 3 1 6 7 TANK STRAINER REF 20P07 HYD TANK REF 20P05 HYD CONTROL VALVE REF ...

Page 31: ...pump run without oil 4 Check for leaks and tighten fittings as necessary 5 Verify the movement of the control levers corresponds to the movement of the cylinders per the figure below 6 Install all safety decals and product decals per Drawing No 12H31 after final installation and painting have been completed The factory prior to shipment of a hoist will install some decals that have a premask layer...

Page 32: ... be used with the SwapLoader hoist and verify the following Outside dimensions of the long sills match the guiding rollers on the hoist The front hook dimensions are correct for the hoist The rear hold downs of the container latch into the hold downs on the hoist Check for any interference between the container and any part of the hoist i e Hydraulic tank hydraulic tubing or hose hydraulic valve e...

Page 33: ... M U S A LTD MODEL NO S 933 NOTES 1 A STRUCTURAL JIB CONTACT POINT LOCATED AS LOW AS ALLOWABLE ON THE FRONT OF THE BODY IS REQUIRED 2 WELD HOOK GUARD TO BODY OR ADD STRUCTURAL SUPPORT AS NEEDED FOR THE APPLICATION 3 THIS DRAWING PROVIDES THE CRITICAL SUB FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST IT IS THE SUB FRAME SUPPLIERS RESPONSIBILITY TO PROVIDE A SUB FRAME OF SUF...

Page 34: ... DRAWING NO REV T M U S A LTD MODEL NO S 934 NOTES 1 A STRUCTURAL JIB CONTACT POINT LOCATED AS LOW AS ALLOWABLE ON THE FRONT OF THE BODY IS REQUIRED 2 WELD HOOK GUARD TO BODY OR ADD STRUCTURAL SUPPORT AS NEEDED FOR THE APPLICATION 3 THIS DRAWING PROVIDES THE CRITICAL SUB FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST IT IS THE SUB FRAME SUPPLIERS RESPONSIBILITY TO PROVIDE A...

Page 35: ... the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the bumper location c...

Page 36: ...s gears etc 2 All welds should be done utilizing a low hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 MATERIAL LIST ITEM QTY P N DESCRIPTION WT lb PER EA 1 1 52H12 REAR BUMPER WDMT 95 66 2 2 63H94 VERTICAL CHANNEL 9 58 TOTAL 114 82 REAR BUMPER ASSEMBLY 52H11 1800 NE Broadway Avenue Des Moines Iowa U S A 5...

Page 37: ...cated more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 with factory installed extensions P N 52H13 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the b...

Page 38: ...w hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 TRUCK FRAME REF MATERIAL LIST ITEM QTY P N DESCRIPTION WT lb PER EA 1 1 52H12 REAR BUMPER WDMT 95 66 2 2 63H94 VERTICAL CHANNEL 9 58 3 1 52H13 REAR BUMPER EXTENSIONS 58 42 TOTAL 173 24 REAR BUMPER ASS Y w EXTENSIONS 52H11 with 52H13 Extensions 3 1800 NE Bro...

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Page 46: ...ng 90H84 7 Remove the 1 1 4 NPT plug from the hydraulic tank Install hydraulic fittings 12P20 12P92 as shown and tighten See drawing 90H84 8 Install the two 90 degree hydraulic fitting Part No 12P69 into the hydraulic valve on the 12H01 C V S sub assembly and tighten See drawing 90H84 9 Attach the hydraulic hose Part No 12P87 between the C V S hydraulic valve and swivel tee hydraulic fitting Part ...

Page 47: ... hydraulic tank to proper fluid level 15 Verify that the C V S is operating properly Start the truck engage the P T O and then retract the jib cylinder full stroke Next while extending the jib cylinder back out have someone push or rotate the C V S lever arm forward toward the back of the truck cab The C V S is operating properly when the jib cylinder stops extending by rotating the C V S lever ar...

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Page 52: ...Page 7 of 7 28JUL09 ...

Page 53: ...ately 5 above tire to allow for suspension movement See Fig 1 A maximum width of 48 from center of the truck to the outside edge of the fender should be maintained See Fig 2 3 Place fender bracket weldements Part No 10H74 on fender Position the brackets to avoid any mounting obstacles on hoist and or truck chassis FIG 1 FIG 2 Approximately 5 48 MAX HOIST MAINFRAME REF TRUCK FRAME REF TIRE REF TRUC...

Page 54: ... NOTES Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be as close to the part being welded to avoid the possibility of arcing across bearings gears etc 6 Weld mounting plates Part No 21H37 to fender tubes Part No 21H61 7 Position fender tubes with mount ...

Page 55: ...10 05 09 REAR LIGHT BAR ASSEMBLY 51H68 ...

Page 56: ...late to truck frame See Fig 2 Additional Notes 4 Position stub light bar weldment Part No 51H69 on truck frame Stub light bar weldment should be as high and as far back as possible on the truck frame to avoid interference with the bumper and fenders It may be necessary to modify the stub light bar weldment to avoid interference Drill mounting holes as required and mount using fasteners provided Se...

Page 57: ...side of center plate See Fig 2 using the fasteners provided See Fig 3 9 Route all wire harnesses into the junction box Wire harnesses must enter the junction box through a compression fitting Based on the size of the wire harness choose a compression fitting with an appropriately sized grommet Make wiring connections in junction box with wire harness from truck cab as indicated on wiring diagram S...

Page 58: ...10 05 09 ...

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Page 63: ...the centerline of rear axle tandem After Frame Distance from centerline of rear axle tandem to rear of hoist PTO Make PTO Model PTO Serial No PTO of Engine RPM Hyd Pump Make Hyd Pump Model Hyd Pump Serial No II INSTALLATION TO CHASSIS Were there any problems installing the hoist to the truck chassis YES NO If yes please describe All bolts checked for proper tightness Please include photos of the h...

Page 64: ...the inlet section of the Hydraulic Control Valve Ref Part No 10P37 fitting on Hydraulic Pump Circuit Drawing found in the Parts List section of the Hoist s Parts Operations Manual V OPERATION Jib operates freely in both directions Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position Both safety hooks are fully engaged when jib is extende...

Page 65: ...OPERATION ...

Page 66: ... O Refer to P T O manual for operation 2 Retract the jib right control lever backward Then tilt the arm backward left control lever backward 3 Make sure the work area in front of the container is clear of people and obstacles Move the truck backwards until the hook engages the curved lifting bar of the container NEVER EXTEND THE JIB to reach the proper catching height rather tilt the arm RAISE UNL...

Page 67: ...brakes of the truck and steer to correctly align the truck with the container Watch the container rails to see that they come to rest centered on the rear rollers Do not extend the jib during lifting 5 When the container is resting on the frame move the jib forward all the way to ensure the container is held in the body locks right control lever forward DUMPING 1 Move the jib forward right control...

Page 68: ... backwards left control backward When the container touches the ground release the brakes to free the truck for forward movement caused by the container 3 Rotate jib all the way till the container touches the ground Pull away from container and rotate jib back into the transport position WARNING 1 DON T OVER SPEED THE PUMP 1 500 RPM MAXIMUM 2 DON T DUMP ON UNEVEN GROUND ...

Page 69: ...SL 180 OPE 3 4 07 2009 WARNING CONTINUED 3 DON T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK ...

Page 70: ...to this procedure may result in possible property damage and or personal injury WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable jib 1 With the telescopic arm in the transport position as shown remove the hitch pin from the lock pin Then pull the lock pin loose from the jib arm 2 Retract the jib right control lever backward See Fig A ...

Page 71: ...inue to tilt telescopic arm rearward until the dump cylinders are fully extended Replace lock pin and secure with hitch pin WARNING Do not remove lock pin on the adjustable jib while jib is in the 36 hook position and the telescopic arm is tilted rearward as shown Possible property damage and or personal injury may result Lock pin secured with hitch pin ...

Page 72: ...ocedure may result in possible property damage and or personal injury WARNING Make sure work area is clear of people and obstacles prior to changing the hook height on the adjustable 1 With the telescopic arm in full load unload position as shown remove the hitch pin from the lock pin Then pull the lock pin loose from the jib arm 2 Tilt the telescopic arm toward the cab left control lever forward ...

Page 73: ...h the telescopic jib fully extended in the transport position as shown replace the lock pin and secure with hitch pin WARNING Do not remove lock pin on the adjustable jib while jib is up in the 54 hook position and telescopic arm in transport position as shown Possible property damage and or personal injury may result Lock pin secured with hitch pin ...

Page 74: ...MAINTENANCE ...

Page 75: ...n lift cylinders quantity 4 Front pins on rear pivot joint weldment quantity 2 Fittings on rear pivot pins and rollers quantity 4 2 Check all bolts and retighten as required 4 Check adjustments on mast lock safety latch mechanism Refer to the Mast Lock Inspection Adjustment Instructions on page 4 7 of the maintenance section 3 Check adjustments on jib lockout valve Refer to the Jib Lockout Valve I...

Page 76: ...SL 180 MAI 4 2 07 2009 ...

Page 77: ...onents can occur ISO Grade 32 ISO Grade 46 Company Name Brand Name Grade Company Name Brand Name Grade Castrol BP Paradene 32AW Castrol BP Paradene 46AW CITGO A W 32 CITGO A W 46 Exxon Nuto H 32 Exxon Nuto H 46 Mobil DTE 24 DTE 13 Mobil DTE 25 DTE 15 Shell Tellus 32 Shell Tellus 46 SUNOCO Sun Vis 706 816 WR SUNOCO Sun Vis 747 821 WR HYDRAULIC FILTER ELEMENT SPECIFICATIONS INTERCHANGE CHART Element...

Page 78: ...DER 3φ X 36 Jib 21P95 SEAL KIT HYDRAULIC CYLINDER 20P28 HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE 20P53 HYDRAULIC PUMP GEAR 2 96 CID L H ROT Standard 20P98 HYDRAULIC PUMP GEAR 2 96 CID R H ROT Optional 20P55 SEAL KIT HYDRAULIC PUMP 20P22 HYDRAULIC FILTER 15 GPM 20P23 HYDRAULIC FILTER ELEMENT 20P64 INDICATOR GAUGE FILTER 20P05 HYDRAULIC TANK 15 GALLON 20P07 STRAINER TANK MOUNTED 25 GPM 20P96 SIGHT G...

Page 79: ... SEAL KIT FOR 21P28 90P71 WEAR PAD 12 Z CHANNEL 00755 3 8φ LOCK WASHER 00P14 3 8 16 HEX NUT 00P68 3 8 16 x 1 1 4 FL HD SCREW SST 20H65 CLAMP LINER OUTER TUBE 00P18 5 16 18 x 1 FL HD SCREW BRASS 22H27 WEAR BLOCK OUTER TUBE SIDES 24H67 WEAR BLOCK SHIM 01P44 5 16 18 x 1 2 FL HD SCREW SST 23H54 WEAR BLOCK JIB 00P18 5 16 18 x 1 FL HD SCREW BRASS ...

Page 80: ...H08 BRONZE BEARING QTY 1 PER PIN 12H27 MAIN PIVOT PIN FOR 12H25 PIVOT JOINT SUB ASSEMBLY 23H08 BRONZE BEARING QTY 1 PER PIN 80P09 ROLLER ASSEMBLY FOR 12H25 PIVOT JOINT SUB ASSEMBLY 23H07 BRONZE BEARING QTY 1 PER ROLLER 21P92 HYD CYLINDER 5 1 4φ x 54 FOR 12H28 MAINFRAME SUB ASS Y SPL CYLINDER BEARINGS CONTACT SWAPLOADER ...

Page 81: ...ime when an adjustment may be required Prior to making any adjustments SwapLoader recommends that you begin with inspecting all mast lock components for damage or wear see illustrations below First inspect the adjustment tube and bolt on the jib make sure nothing is missing or bent Next inspect the release lever and connection bar on the outer tube look for any missing or bent components such as e...

Page 82: ...ted 2 Inspect the gap between the mast lock latch and the latch bar on the pivot joint Look for a clearance of approximately 1 4 if not proceed to steps 3 5 3 Loosen the jam nut on the adjustment bolt 4 Turn the adjustment bolt counter clockwise to increase the gap or clockwise to decrease the gap 5 Once the 1 4 clearance is achieved then tighten the jam nut Make sure to hold the adjustment bolt f...

Page 83: ... on the driver side of the hoist see Drawing No 12H28 in the Part List pages of the manual Visually inspect the jib lockout valve roller and the condition of the valve ramp on the hoist pivot joint without a container on the hoist see illustration on the next page this is most easily performed with the hoist back in a dismount mode If either part shows signs of wear or damage then replace or repai...

Page 84: ...into proper adjustment then tighten up the mount bracket screws PART NUMBER SPECIFICATION SwapLoader Pt No Work Port Size Spool Type Pressure Maximum Flow Rate Maximum 21P28 3 4 16 ORB SAE 8 2 Way 2 Position N C 4 600 PSI Nominal 16 GPM Nominal Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SIDE VIEW Mainframe Ref Mainframe Ref P...

Page 85: ...ost Hyd Pressure Gauge Hose Ass y Part No 22P10 PRESSURE CHECK STEPS 1 Locate the 90 male JIC 4 hydraulic adapter SWL 10P37 found on the top of the hoist hydraulic control valve see illustration below This 90 male 4 JIC hydraulic adapter is supplied by SwapLoader and should be installed in the hydraulic control valve at the time of the hoist installation see the hoist parts operations manual SWL P...

Page 86: ... 5 6 are complete 5 Check the gauge for the maximum developed system pressure The SL 180 should have a reading of 3 250 PSI 6 With the pressure check complete release all functions and disengage the P T O Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SWL P N 10P37 Hydraulic Adapter Hyd Control Valve Ass y MP MJIC 90 4 4 PRESSURE...

Page 87: ...y parts as needed see Drawing No 12H24 in the Parts List pages of the manual If the clamp liner and other components are found to be or have been brought up to satisfactory condition but a gap greater than 1 8 exists between the inner and outer tubes then proceed to the outer tube clamp adjustment steps below ADJUSTMENT Refer to the 100 200 series Hoist Clamp Assembly Illustration above for the fo...

Page 88: ...PARTS LIST ...

Page 89: ...12H30 REV B SL 180 SWAPLOADER HOIST BASE ASS Y 2 1 2 3 3 1 5 ...

Page 90: ......

Page 91: ...12H25 SL 180 PIVOT JOINT SUB ASSEMBLY 17 7 12 14 6 8 10 11 2 3 1 13 16 5 9 15 18 18 4 13 16 7 12 14 17 10 11 8 2 9 15 3 1 9 15 BEYOND ...

Page 92: ......

Page 93: ... SAFETY LATCH ASSEMBLY 9 14 4 11 3 11 5 13 6 2 8 10 15 6 6 13 7 12 7 12 14 4 3 2 6 15 8 10 1 OUTER TUBE WDMT REF JIB WDMT REF JIB WDMT REF OUTER TUBE WDMT REF PIVOT JOINT WDMT REF PIVOT JOINT WDMT REF 1 16 CLEARANCE REF ...

Page 94: ...12H43 SL 180 HOIST INSTALLATION KIT ASS Y HYD CONTROL VALVE REF 5 11 12 6 9 10 HYD TANK REF 16 15 14 3 3 4 7 8 13 7 8 13 7 8 13 4 ...

Page 95: ...90H72 REV A SL 105 145 180 MANUAL CONTROL ASS Y 2 SECTION 21 REF HYD TANK REF 1 2 4 CONTROL JIB 3 HOIST CONTROL 3 TYP 6 TYP 5 ...

Page 96: ...90H92 SL 180 11 3 3 12 14 8 13 1 1 2 10 BHD UNION UPPER ADP 2 BHD UNION LOWER ADP HYD CYL 3Ø x 36 REF HYD CYL 5 1 4Ø x 54 REF 3 3 3 HYD CYL 5 1 4Ø x 54 REF 9 BHD TEE LOWER ADP 9 BHD TEE UPPER ADP ...

Page 97: ...90H93 SL 180 8 9 4 16 16 4 4 14 2 3 6 19 18 11 10 1 17 7 13 7 12 15 5 9 8 SEE NOTE 1 BHD UNION UPPER ADP BHD UNION LOWER ADP BHD TEE UPPER ADP BHD TEE LOWER ADP HYD CONTROL VALVE REF ...

Page 98: ...90H91 SL 105 145 180 5 HYD PUMP REF 1 8 2 4 3 1 6 7 TANK STRAINER REF 20P07 HYD TANK REF 20P05 HYD CONTROL VALVE REF ...

Page 99: ...12H31 REV C SL 180 DECAL ASSEMBLY 7 ON VISOR 6 4 10 OUTER TUBE ASS Y REF 12H18 11 3 11 1 8 5 11 OUTER TUBE ASS Y REF 12H18 9 2 12 2 12 11 1 8 5 ...

Page 100: ...OPTIONS ...

Page 101: ...USTABLE JIB OPTION SL 180 TELESCOPIC JIB SUB ASSEMBLY 1 FOR ADJUSTABLE JIB FIELD SUBSTITUTION DEDUCT ADD ONE 12H33 JIB ADJUSTABLE ASS Y ONE 12H17 JIB WDMT 36 ONE 62H11 COVER PLATE 1 1 1 NOTE SEE DWG IN PARTS LIST ...

Page 102: ... 3 4 HHCS GR 8 00P03 9 2 0 08 5 8 11 UNC HEX NUT GR 8 00P24 10 1 0 02 3 8 16 UNC LOCKING HEX NUT 00P34 11 1 0 11 3 8 16 UNC x 3 1 4 HHCS 01P01 12 2 0 32 5 8 11 UNC x 3 HHCS GR 8 01P18 13 4 0 02 5 16 18 x 3 4 FL HD SCR 01P50 14 1 0 02 1 8 NPT ZERK 90P03 15 2 0 00 ADJ JIB OPERATION DECAL 90P91 16 2 0 00 3 8 LOCK WASHER 00755 17 1 0 14 3 8 x 2 1 2 SAFETY SNAP PIN 53586 18 12H33 ADJUSTABLE JIB SUB ASS...

Page 103: ...and diagrams provided before starting the Electric over Hydraulic Valve Installation 2 Mount the 22P58 EHV to the hoist mainframe and attach all hoses hose clamp assemblies and fittings as shown on drawing 91H22 91H23 91H27 also see Figures 1 2 Figure 2 Figure 1 ...

Page 104: ...he best location in the cab for the control box location and install with mounting screws included The location should be such that the controls can be easily reached while operating the truck 4 Insert power adapter into 12V outlet or hardwire to 12V battery Figure 3 ...

Page 105: ...HOIST INSTALLATION KIT EHV SL 180 12H81 REV A ...

Page 106: ...EHV SUB ASS Y PUMP CIRCUIT 100 SERIES 91H22 ...

Page 107: ...EHV SUB ASS Y CHASSIS TANK CIRCUIT 100 SERIES 91H23 ...

Page 108: ...EHV SUB ASS Y VALVE HOSE CIRCUIT SL 180 91H27 REV A ...

Page 109: ...1800 NE Broadway Avenue Des Moines Iowa U S A 50313 2644 Phone 515 266 3042 Fax 515 313 4426 Toll Free 888 767 8000 E Mail sales swaploader net Web Site www swaploader com ...

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