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Air-Actuated Hydraulic Swaging Unit (AHSU)

 Setup and Operating Instructions     5  

9.  Release the air inlet valve handle. 

Note: Releasing the air inlet valve handle too 

soon may result in an insufficiently preswaged 

assembly.

10.  Depress the nut retainer to remove the 

preswaged assembly.

11.  Install the preswaged assembly into the fitting 

body. Turn the nut onto the fitting body until it is 

finger-tight.

12. Mark the nut at the 6 o’clock position.

13.  While holding the fitting body steady, tighten 

the nut one-half turn until the mark reaches the 

12 o’clock position.

Nut retainer

Gauging Instructions

Position the Swagelok AHSU gap inspection gauge 

adjacent to the gap between the nut and body hex. 

■  

If the gauge will not enter the gap, the fitting is 

sufficiently tightened.

  If the gauge will enter the gap, additional tightening 

is required. 

Note: 3-sided AHSU gap gauge is for fractional 

fittings.4-sided AHSU gap gauge is for metric 

fittings.

Inspect the fitting with a gap inspection gauge

Tightening is required

Sufficiently tightened

AHSU gap  

inspection gauge

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