SVERO Smart Hoist 22 Manual Download Page 14

Page: 14 / 16

Svero Lifting AB | Momarken 19, 556 50 Jönköping, Sweden

www.svero.com

+46 (0) 36 31 65 70

Fig 5 Checking chain dimensions

Table 4 Load chain

Max. load ton

0.5

Link diameter nominal mm

4,3

Link diameter min mm

3,9

Pitch dimension (5xP) nominal mm

60,5

Pitch dimension (5xP) max mm

62,3

The load chain must be discarded and replaced if:

•

cracks are detected on any link

•

any link is deformed or otherwise damaged

•

The minimum value of any

link’s diameter falls short

•

the maximum value of the pitch dimension is exceeded at any point

•

the chain is damaged by overheating or has been affected by weld splatter

Furthermore

•

Check that the wheels run smoothly, aren’t skewed and that there is no damage on

the treads and wheel flanges. If any of the wheels do not run smoothly, are skewed or
damaged, they must be replaced.

•

Check that the suspension bolt is fixed with the stop screws and that these are
properly fastened. See sections 3, 6 and 7 under

Mounting

•

Check that the distance between the Smart Hoist

’s wheels

and the lower flange of the

beam is 1 - 2 mm on each side. If this is not the case, adjustment must be made, see
sections 5-7 under

Mounting

Summary of Contents for Smart Hoist 22

Page 1: ...Svero Lifting AB Momarken 19 556 50 Jönköping Sweden www svero com T 46 0 36 31 65 70 1 SVERO Smart Hoist 22 500 kg ...

Page 2: ...d with the horizontal movement means that the minimum headroom is very low and that the load hook is the lowest point of the structure without any other part of it obstructing the possibility to fully utilize the low headroom The Smart Hoist can be adapted for beams with flange widths between 120 and 180 mm It is delivered prepared for a 120 mm beam but by adding spacers included it can be adapted...

Page 3: ...alling down protection in case of wheel breakdown and a climbing protection so that the wheel flanges can t climb onto the beam s flange in case of a lop sided load Both of these also work as bumpers Fig 1 Dimensions Table 1 Technical data Fig 1 Model 2212 WLL kg 500 Min curve radius m 1 25 Weight kg 3m lift 10 5 Dimension A mm 120 180 Dimension B mm 240 Dimension C mm 24 Dimension D Ø mm 100 Dime...

Page 4: ... unit fixed in a cover Pos 1 another side plate with a cover Pos 2 and a suspension bolt Pos 3 with a holder Pos 4 with an external guide wheel fixed in the middle of it At delivery the Smart Hoist is prepared for a 120 mm beam Fig 2 Parts Table 2 Parts Pos Description 1 Side plate 1 with hoisting unit 2 Side plate 2 with cover 3 Suspention bolt 500 kgs 4 Holder with external guide wheel 5 Wheel w...

Page 5: ...h Holder mounted left and from below with conical cuts stop screws and 4 mm Allen key right 1 The Smart Hoist is prepared for a 120 mm beam at delivery If it will be used on a wider beam add the relevant spacers and the right length of screw for each side plate according to table 1 below Spacers and screws are supplied in marked plastic kit bags one for each beam width together with Allen keys ...

Page 6: ... 55 mm 55 mm Pic 4 2x2 5 mm spacers Pic 5 2x10 mm spacers for 120 mm beam for 140 mm beam Pic 6 2x20 mm spacers Pic 7 2x30 mm spacers for 160 mm beam for 180 mm beam 2 Insert the end of the suspension bolt Pos 3 into the hole of the side plate with the hoisting unit Pos 1 according to Pic 8 One of the corners of the suspension bolt is chamfered to fit into the hole in the side plate In this way th...

Page 7: ...nit on the external guide wheel Pos 6 on Pic 3 and make sure that it is not twisted Make sure that the Holder on the suspension bolt is aligned with the center of the hoisting unit so that the load chain can run in a straight line from the hoisting unit to the external guide wheel Pic 9 Fasten the stop screw lightly with a 4 mm Allen key Pic 10 Pic 9 Aligning the Holder with the center of the hois...

Page 8: ...cover plate 5 Position the side of the Smart Hoist with the hoisting unit fixed to it on the beam and mount the side plate with cover Pos 2 on to the other end of the suspension bolt Pos 3 Slide this side plate against the lower flange of the beam and center the Holder Pos 4 on Pic 3 under the beam Pic 12 The distance between the flange of the wheels on the side plates and the lower flange of the ...

Page 9: ...etween the beam flange and the wheel flange Tighten the stop screws The top of the screws should now be level with the surface of the side plate Pic 13 The stop screws are prepared with a thread locking fluid so that they can t loosen because of vibrations caused when moving the Smart Hoist along the beam You should be able to screw the stop screws in and out a number of times without loss of perf...

Page 10: ...ls is clean and free from obstacles Do not load more than the Working Load Limit WLL Make sure nobody is under a hanging load The position of the load must not deviate more than 5 degrees from a vertical line from the Suspension point of the Smart Hoist to the floor Handle the Smart Hoist carefully Do not push the Smart Hoist at high speed along the beam The Smart Hoist must not be used for liftin...

Page 11: ...straps and slings The hand chain must also be in good condition and easily accessible The load is raised or lowered by pulling the hand chain in either direction Attachment of loads Check the equipment before use Improper attachment of loads can be highly dangerous see Figs 3 a 3 e Fig 3 a The sling is applying load to the hook tip Fig 3 b Excessive top angle on sling max 60 Fig 3 c Hook latch obs...

Page 12: ...ntact In the event of faults or failures the hoist must be repaired and carefully checked by a specialist before reuse Inspection and maintenance Should always be performed by authorized personnel or Svero Periodic checks Periodic checks are normally carried out yearly to detect and remedy any faults If required e g high frequency of use more frequent checks may be carried out See Checklist for pe...

Page 13: ...d Defective hooks must be replaced before using the chain hoist again Table 3 Load hook Max load ton 0 5 Dimension A nominal mm 21 0 Dimension A max mm 23 1 Dimension B nominal mm 15 0 Dimension B min mm 14 3 Checks of load chain see Fig 5 and Table 4 Inspect the load chain over its whole length to detect any deformed or otherwise damaged links Check measurements of suspect links Measure the worn ...

Page 14: ...um value of the pitch dimension is exceeded at any point the chain is damaged by overheating or has been affected by weld splatter Furthermore Check that the wheels run smoothly aren t skewed and that there is no damage on the treads and wheel flanges If any of the wheels do not run smoothly are skewed or damaged they must be replaced Check that the suspension bolt is fixed with the stop screws an...

Page 15: ...apacity Smart Hoist may then be required Repairs Only replace damaged parts with SVERO original spare parts See Fig 2 EU DECLARATION OF CONFORMITY Manufacturer Svero Lifting AB Momarken 19 556 50 Jönköping Sweden We declare that the Smart Hoist model type 22 has been manufactured in conformity with the requirements of the EC Machinery Directive 2006 42 EG and amendments _______________________ Håk...

Page 16: ...too heavy Hooks X X Hook opening Visual Measurement Looks normal See Fig 4 and Table 3 X X Deformation Visual No visible deformation X X Hook bearing Visual No abnormal play X X Wear cracks deformation and corrosion Visual Measurement No visible damage See Fig 4 and Table 3 X X Hook bearing Visual No abnormal play Load chain X X Pitch Visual Measurement Looks normal Measure in case of doubt See Fi...

Search results

Summary of Contents for Smart Hoist 22

Reviews:

Related manuals for Smart Hoist 22

Brands by name

Popular brands

SVERO Smart Hoist 22, Manual

Search results

Summary of Contents for Smart Hoist 22

Reviews:

Related manuals for Smart Hoist 22

Brands by name

Popular brands