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ARC 160-PFC Welding Machine

USER MANUAL

REVISION : 2016-03-30

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Summary of Contents for ARC 160-PFC

Page 1: ...ARC 160 PFC Welding Machine USER MANUAL REVISION 2016 03 30...

Page 2: ......

Page 3: ...rds after this sign means there is some potential danger which may cause hurt or property lose if it is not followed The words after this sign means there is potential risk which may cause equipment f...

Page 4: ...CONTENTS 1 Safety warning 2 Product 2 1 General 2 2 Technical data 3 Installation 2...

Page 5: ...cause choke Spark and hot workpiece after welding may cause fire Bad connected cable may cause fire Uncompleted connection of workpiece side circuit may cause fire Never weld on the case of tinder stu...

Page 6: ...ny electric parts Earth the machine and workpiece by professional personnel Cut off the power before installation or checking and restart 5 minutes later The capacitance is chargeable device Please en...

Page 7: ...When operating on trunks boilers cabins etc Please accept the supervisor s inspection when operating in narrow space Air the room and wear breathe preventive facilities Never operate in degrease wash...

Page 8: ...Never look into the electric conduction hole when checking the wire feeding is normal or not or the shooting wire may stab your eyes and face Keep your eyes face or other naked parts away from the end...

Page 9: ...ments for adjustment and measurement g Anti disturb capability of other used equipments Users should ensure these equipments and the environment are compatible which may need extra preventive measures...

Page 10: ...inversion technology is adopted the weight and volume decrease greatly while the conversion efficiency increase of more than 30 The machine has the functions of STICK and TIG It adopts full digital p...

Page 11: ...V 71 Output current adjustment A 95 180V 20 110 MMA 5 110 TIG 180 265V 20 160 MMA 5 160 TIG Rated Output voltage V 20 8 26 4 MMA 10 2 16 4 TIG Duty cycle 20 Power factor More than 0 95 Efficiency Mor...

Page 12: ...g parts of the gas pipe should be fastened by hose clamp or other objects in order to prevent leakage and air in b Connect the plug of TIG torch to of the front panel and fasten it clockwise c Connect...

Page 13: ...trician Connect proper power cable to the distribution box with corresponding capacity according to the input voltage and current See technical parameter table Do not connect to the inappropriate volt...

Page 14: ...peed fine adjustment only by turning the knob small regulating rate and low speed 4 2 Operation Instruction The starting up display Switch on the welding power source the front panel displays as Chart...

Page 15: ...as been saved Moreover the panel would display these data when restart the machine next time if the parameters keep unchanged d When the input voltage is 95V 180V then current adjustment range is 20A...

Page 16: ...0V 265V the current adjustment range is 5A 160A Note The machine adopts touched ignition way when perform welding under TIG mode Firstly make sure the tungsten contacts the workpiece completely then p...

Page 17: ...on would disappear and the machine work normally without restarting Chart 5 Malfunction display of overheating protection c Malfunction display of over voltage and less voltage protection The panel di...

Page 18: ...internal fan to ensure its stable performance Make sure the intake is not blocked or covered there should be 0 3 meter distance from welding machine to objects of environment User should make sure th...

Page 19: ...ption happens easily a Examine whether grounding wire clamp contacts with the work pieces well b Examine whether each joint has improper contact The output current fails to reach rated value The devia...

Page 20: ...film with sand paper and connect again d Prevent water from entering into the machine and prevent the machine from getting moist If any blow and dry Measure the insulation with megohmmeter to make sur...

Page 21: ...abnormal vibration and buzz or not Color changing and heating or not in appearance Periphery Gas pipe broken loosen or not Housing and other fixed parts loosen or not WELDING TORCH Position Check poin...

Page 22: ...loosen the end of power supply and cable of main material connecting point For life security and stable welding adopt suitable method to check according to working place Simple check daily Careful an...

Page 23: ...on control board contact dealers The meter shows Fan works normally No welding output Check if all the sockets in the machine are connected well There is open circuit or badness of connect at the join...

Page 24: ...in for the corresponding items which have mark in the column according to the following list respectively Initial problems diagnose Abnormal Items Area and Item to be Inspected and Maintained No arch...

Page 25: ...mation etc Body of weld gun 1 Loose connection of conductive tip nozzle and nozzle contactor 2 Contactor of weld gun body is not plunged in or tightened well Power supply cable of weld gun as well as...

Page 26: ...110 140A 170 220A 230 280A Welding variables when use TIG TIG welding specifications of stainless steel as follows Thickness mm Tungsten diameter mm Wire diameter mm Type of butt joint Welding current...

Page 27: ...Appendix II Circuit diagram 25...

Page 28: ...0098AA main board 2 I0099AA display board 3 I0100AA encoder 4 I0101AA thermistor 5 I0102AA rectifier 6 I0103AA diode 7 I0104AA single IGBT 8 I0105AA mosfet 9 E0010AA power switch 10 I0106AA relay 11 I...

Page 29: ...27 3 4 10 9 12 5 11...

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