2. Gear shifting cam
To assemble the shifting forks to the gear shifting
cam;
1) Insert the short pin into the hole which is
located opposite direction of the neutral switch
contact point positioning groove.
2) Apply engine oil to the shifting fork pins.
Neutral switch contact point positioning groQve
Shifting fork Q) Shifting fork pin
3. Kick starter shaft
For installation of gear, washers, pawl and etc.,
refer to the illustration,
Q) Kick starter drive gear (ll Pawl (J) Kick starter shaft
®Spring '�Roller @Waved washer (D Washer
4. Crankcase
1)
Before joining the left and right crankcases,
clean their mating surfaces and replace the
gasket with a new one.
2)
The crankcase screws should be tightened ac
cording to the tightening order and used in the
position as shown in the figure.
� The figures indicate the tightening order.
5. Piston rings
A Keystone type ring and a flat ring are used for
the first and the second ring of RVSO, respectively;
therefore, the first and second ring must not be
interchanged.
1) Before installing the flat piston ring, install
the expander ring in the second groove of the
piston.
2) Install the Keystone type piston ring in the
first groove of the piston,
Upward
v
7
0
CD Keystone type ring
3) Be sure to align the piston ring and expander
ring open ends with the dowel pin on the piston
ring grooves.
31
Summary of Contents for RV50
Page 1: ... ...
Page 3: ...LEFT RIGHT SI DE VIEWS 2 ...
Page 54: ...53 ...
Page 55: ...54 ...
Page 56: ...EXPLODED VIEW OF ENGINE ...
Page 59: ...SUZUKI fla111amats11 Nisl1i1 P 0 Box J H JJ11 mi lfs J t m 11 1978 9 73 Printed iri Jap m ...