Supmeter BST100-E81 Operation Manual Download

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BST100-E81 Weighing Controller

For: Ration Belt Weighfeeder

Operation Manual V3.6

Changsha Supmeter Technological Co.,Ltd.

Summary of Contents for BST100-E81

Page 1: ...BST100 E81 Weighing Controller For Ration Belt Weighfeeder Operation Manual V3 6 Changsha Supmeter Technological Co Ltd...

Page 2: ...al English keypad Simplified Chinese keypad and Complex Chinese keypad High precision A D conversion technology and broad range speed pulse input circuit Max Connection Quantity 8 Loadcells 350 Auto l...

Page 3: ...low Flow Setpoint 16 6 1 3 Totalized Weight Flow Control Current 17 6 1 4 Totalized Weight Load Load Setpoint 17 6 1 5 Totalized Weight Date Time 18 6 1 6 Totalized Weight Batch Weight Batch Weight Se...

Page 4: ...tatic Span Calibration with Chain Weight 37 6 4 4 Static Span Calibration with Hanging Weight 39 6 4 5 Segmenting Span Correction 41 6 4 6 Speed Calibration 43 6 4 7 Belt Length Calibration 44 6 5 F3...

Page 5: ...ed directly and the ground resistance should be less than 4 Scale Frame Grounding Protection For avoiding bodily injury from electric shock accident and keeping the loadcells and speed sensor separate...

Page 6: ...Range 0 25mV ADC 24 bit 100 000 internal code used Sampling Frequency 200Hz Zero Drift 0 1 V RTI Relative to Input Gain Drift 5ppm Non linearity 0 005 FS Speed Sensor Interface Output Voltage Max Curr...

Page 7: ...of a year can be queried and printed Operating Specification Operating Voltage DC24 20 Max Power Consumption 10W Outline Size 288 95 189mm W H D Panel Cut out Size 281 88mm W H Operating Temperature...

Page 8: ...7 3 Operation Interface 3 1 Operation Interface Diagram Flow 19 9t h Speed 0 35m s 4800000kg RUN AUTO EXT ALARM LOCK 1 SET 2 ADJ 3 ADJ 4AUTO F1 MENU 5 EXT 6ZERO 7 CAL LOCK 8 CLS 9 REC 0PRINT ENT...

Page 9: ...the previous interface or option Cursor shifts down or right Display the next interface or option 0 9 Digit Input Quick Operation LOCK Key locking Key unlocking F1 Return to the initial display interf...

Page 10: ...ation LED Lamp Description RUN ON Weighing state OFF Stopping state AUTO Feeding control mode ON Auto PID OFF Manual EXT Flow Set Mode ON External AI 4 20mA OFF Internal ALARM Alarm LOCK ON Key locked...

Page 11: ...1 Installation Outline Size W H D mm Front Panel Size W H mm Box Body Size W H mm Panel Cut out Size W H mm 288 95 189 288 95 280 87 281 88 Installation Mode Outline Size 189 Front Panel Size 288 95 8...

Page 12: ...I3 1 2 3 4 5 6 7 8 9 10 11 12 POWER SENSOR SIG SIG EXC EXC SHD VS SIN DS SEN SEN B TXD A TXD RXD RXD GND GND RXD TXD 5V AO AI PO AO1 AO1 AO2 AO2 AO3 AO3 AI AI VIN PO DC DC COM1 COM2 1 2 1 2 3 4 5 6 7...

Page 13: ...ltage Excitation Voltage 6 EXC Excitation Voltage DC10V Excitation Voltage DC10V 7 SHD Shield Ground Shield Ground SPEED Speed Sensor 3 Wire NPN Open collector Output Type 2 Wire Tachogenerator 8 VS V...

Page 14: ...S232 RS485 RS422 Profibus DP Ethernet Digital Communication Port It s optional to configure one of them Wiring Terminal RS232 RS485 RS422 1 B TXD 2 RXD A TXD 3 TXD RXD 4 RXD 5 GND GND GND 6 7 8 9 Prof...

Page 15: ...C5 24V Input 10 PO Totalized Weight High speed Pulse Output No Pin Description DO DI Relay Switch Signal Output Switch Signal Input Port DO Relay Switch Signal Output Definable 1 DO1 Normally Open Con...

Page 16: ...o Calibration I O Setting Serial Port Setting Control Setting Used for belt feeder Other Settings Weighing Dead Band Setting Scale Setting Key Locking Speed Coeff Belt Length Setting Scale Setting Dyn...

Page 17: ...splay Unit will be different 6 1 Main Display Interface Display the next previous interface 6 1 1 Totalized Weight Flow Belt Speed Press PRINT key to print 2009 05 20 23 59 4800000kg 6 1 2 Totalized W...

Page 18: ...Load Setpoint Load Flow 3 6 Speed Load Setpoint Flow Setpoint 3 6 Speed Load kg m Flow t h Belt Speed m s Load 15 8kg m Set 15 9kg m 4800000kg 12 26 mA R 4 00 20 00 Control Current Flow 19 9t h Ctrl 1...

Page 19: ...Weight Batch Weight Setpoint 2009 05 20 23 59 45 Wed 4800000kg Month Day Year Hour Minute Second Week Batch 0kg Set 0kg 4800000kg 00000000 kg R 0 99999999 P217 Batch Set ENT Set Batch Weight Setpoint...

Page 20: ...ower Limit Control Current Upper Limit Control Current PID Control Current Upper Limit Control Current Lower Limit Control Current PID Control Current Lower Limit Flow Positive Deviation Limit Flow De...

Page 21: ...1 10 AD Value Totalized Weight Pulse Total Weight of Present Shift LP Totalized Weight Low speed Pulse HP Totalized Weight High speed Pulse Total Totalized Weight of Present Shift DI3 OFF DO1 OFF DO2...

Page 22: ...ghts for correcting Span Coefficient 3 Span Cal Stat1 Static Span Calibration with a measured chain weight as a continuous and steady load on the running belt weigher for correcting Span Coefficient 4...

Page 23: ...rent Totalized Weight Totalized Weight Pulse Count and Totalized Weight of Current Shift will not be cleared F5 Security 1 Auto locking If there is not any keypad operation in one minute and it s not...

Page 24: ...gth 0 01 5000 00m 10 00 P103 SpeedCoeff Speed Coefficient 1 0 99999 9pl m pulse m 100 0 P104 Zero Value 0 60000 AD Value 15000 P105 Span Coeff Span Coefficient 1 99999999 200000 P106 SL Deadband Weigh...

Page 25: ...alue 5 P118 ZeroRefresh 0 RAM Only Refresh RAM Zero Value 1 FLASH RAM Refresh Original Zero Value 0 P119 Breakpoint1 0 P120 AD Value 0 60000 Breakpoint1 of Segmenting Span Correction 18000 P120 Breakp...

Page 26: ...ut a potential flow over adjustment 0 5 P203 PID Upper P204 20 00mA Auto PID Manual Control Current Upper Limit 20 00 P204 PID Lower 4 00 P203 mA Auto PID Manual Control Current Lower Limit 5 00 P205...

Page 27: ...ode 1 Auto Mode 0 P216 Batch Int Batch Interval 0 0 9999 9s 60 0 P217 Batch Set Batch Weight Setpoint 0 99999999kg P107 Scale Unit kg 0 0 99999999g P107 Scale Unit g P218 BatchPreact 0 P217 kg P107 Sc...

Page 28: ...low Range 0 01 5000 00t h P107 Scale Unit kg 100 00 0 01 5000 00kg h P107 Scale Unit g P303 Flow Upper Flow Upper Limit 0 0 100 0 Flow Range 100 0 P304 Flow Lower Flow Lower Limit 0 0 100 0 Flow Range...

Page 29: ...Connect a normally open switch related to the running state of the weighing belt between the terminals SIN and VS Switch ON with Belt s Running Weighing by the internal speed Switch OFF with Belt s S...

Page 30: ...se external speed for Load calculation 0 001 5 000m s Used for Load calculation 0 000 6 3 8 Weight Record Parameters No Parameter Range Default Set P600 Shifts Day Shifts per Day 1 One Shift 2 Two Shi...

Page 31: ...d 3 DP Siemens Unused 4 Print A 5 Print B 6 Host slave RTU Modbus RTU 7 Continuous RTU Continuous Sending RTU 8 TCP 9 User1 0 P706 COM2 Mode Communication Mode 0 Host slave ASC Modbus ASCII 1 Continuo...

Page 32: ...low Lower Limit Alarm 3 Load Upper Limit Alarm 4 Load Lower Limit Alarm 5 Speed Upper Limit Alarm 6 Speed Lower Limit Alarm 7 PID Upper Limit Alarm 8 PID Lower Limit Alarm 9 PositiveDev Flow Positive...

Page 33: ...e ON Internal OFF External 10 Clear Batch OFF ON OFF Clear Batch Weight 11 Batch Permit ON Batch Control 12 End Batch OFF ON OFF 0 0 0 P810 Alarm Sound 0 OFF 1 ON 0 P811 Alarm Delay 0 0 9 9s Alarm Del...

Page 34: ...Color LCD Background Color in Running State LCDStpColor LCD Background Color in Stop State 0 None 1 Orange 2 Green 3 Yellow 4 Blue 5 Purple 6 Light Blue 7 White Used for the controller with LCD displa...

Page 35: ...d Coefficient Moving cursor 0 9 Digit input Main Display Interface MENU F1 Setting ENT ENT ENT 1 Scale Extra 2 Control Basic F1Setting 1 Scale Basic P102 Belt Length P103 SpeedCoeff 1 Scale Basic P101...

Page 36: ...00 1 Zero Cal Old Zero 15000 05 R R 1 99 P110 Cal Revs Remainder length of a revolution Display Flow Load or AD Value Main Display Interface MENU F2 Calibration ENT 1 Zero Cal ENT M ENT Flow 0 0t h 0...

Page 37: ...lution End 5R ENT Input 2 Span Cal Dyn W 499 2kg ENT Flow 12 6t h Wait 1 00m 2 Span Cal Dyn W 489 2kg Main Display Interface MENU F2 Calibration ENT 2 Span Cal Dyn ENT Start loading M Remainder length...

Page 38: ...in weight as a continuous and steady load on the belt weigher and then start the belt weigher 05 R R 1 99 P110 Cal Revs Main Display Interface MENU F2 Calibration ENT 3 Span Cal Stat1 ENT M ENT R 0 1...

Page 39: ...nt Display Flow Load AD Value ENT After running Calibration Revolutions End 5R ENT Input 3 Span Cal Stat1 W 499 2kg ENT 0000500 0 kg R 0 1 9999999 9 Input Weight MENU Exit ENT Save ENT M NewSpan 20032...

Page 40: ...or correcting Span Coefficient Put a measured hanging weight as a steady load on the belt weigher and then start belt weigher 05 R R 1 99 P110 Cal Revs Main Display Interface MENU F2 Calibration ENT 4...

Page 41: ...at2 OldSpan 200000 Input Calibrating Weight Cal Rev s Belt Length Chain Weight Weigh Length Remainder length of a revolution Load 9 98kg m 01R 10 00m 4 Span Cal Stat2 W 1 0kg Revolution Count Display...

Page 42: ...length of a revolution AD 26080 01R 9 90m 5 Span Cor Seg W 1 0kg Revolution Count Display Flow Load or AD Value 0 SEG1 R 0 2 Linear Segment AD Value Linear Segment 1 3 SEG1 0 P119 SEG2 P119 P120 SEG3...

Page 43: ...42 New COR1 1 002 E 0 20 5 Span Cor Seg Old COR1 1 000 ENT ENT 000250 0 kg R 0 1 9999999 9 Input Weight P121 P122 P123 Span Correction Coefficient 0 500 2 000 MENU Exit ENT Save M...

Page 44: ...orrecting Speed Coefficient 0010 00 m R 0 01 5000 00 P102 Belt Length Main Display Interface MENU F2 Calibration ENT 6 Speed Cal ENT M Run timer over New 100 0pl m Pulse 980 6 Speed Cal Old 100 0pl m...

Page 45: ...g measured by stopwatch do this operation for correcting Belt Length New LEN 9 80m Pulse 980 7 Length Cal Old LEN 10 00m ENT P102 Belt Length m Main Display Interface MENU F2 Calibration ENT 7 Length...

Page 46: ...y See Appendix A Table 3 Day 470030kg Mon 8080030kg 2009 05 20Record 3rd 190150kg PRINT Print weight records of this day See Appendix A Table 2 ENT 3rd 190150kg Day 470030kg 2009 05 20Record 2nd 16990...

Page 47: ...an be set to 0 OFF 1 Per Shift 2 Per Day 3 Per Month and its default value is 0 OFF Timing Auto Clearing has no effect on recording of weight per shift P606 1 Per Shift After recording Totalized Weigh...

Page 48: ...not in the processes of F2 Calibration F6 Factory Adj the controller will lock the keypad and return to Main Display Interface automatically 000000 Input Password 1 Auto locking Main Display Interfac...

Page 49: ...000 Input Password 3 Key unlocking Main Display Interface MENU F5 Security ENT 3 Key unlocking ENT M MENU Exit ENT Enter M 000000 Input Password 2 Key locking Main Display Interface MENU F5 Security E...

Page 50: ...49 6 7 4 Password Set Please remember it 000000 Old Password 4 Password Set Main Display Interface MENU F5 Security ENT 4 Password Set ENT M MENU Exit ENT Save M 000000 New Password 4 Password Set ENT...

Page 51: ...50 6 7 5 RAM Reset YES NO MENU Exit 5 RAM Reset Main Display Interface MENU F5 Security ENT 5 RAM Reset ENT M MENU Exit ENT Enter M...

Page 52: ...32 RS422 AO Corntrol Current DO Feeder Control DO Belt Weigher Control AO Flow PLC IPC DI DO AO Definable AO3 If you need it inform us in your order Belt Weigher Speed Sensor Feeder Loadcell Weighing...

Page 53: ...GHT RECORD DATE 2009 05 20 NAME 1W TW 109980kg DATE 2009 05 20 NAME 2W TW 169900kg DATE 2009 05 20 NAME 3W TW 190150kg DATE 2009 05 20 NAME DW TW 470030kg 2009 05 20 23 59 Table 3 Weight Record For A...

Page 54: ...05 20 1W 109980kg 2009 05 20 2W 169900kg 2009 05 20 3W 190150kg 2009 05 20 DW 470030kg 2009 05 20 23 59 Table 3 Weight Record For A Month MW WEIGHT RECORD DATE NAME WEIGHT 2009 05 01 DW 387090kg 2009...

Page 55: ...gsha Supmeter Technological Co Ltd Address Building A6 Lugu International Industrial Park Changsha 410205 China Tel 86 731 85115100 Fax 86 731 85158100 Website www supmeter com cn E mail supmeter 163...

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