EXP 42” Plus Laminator
Owner’s Manual
MADE IN U.S.A.
Part#652821
Laminator.com
www.laminator.com
Page 1: ...EXP 42 Plus Laminator Owner s Manual MADE IN U S A Part 652821 Laminator com www laminator com ...
Page 2: ...7 Control Panel Left Diagram 7 Control Panel Right Diagram 7 Nip Adjusters Diagram 8 Mounting Using a SuperStick Pouch Mounting System 9 Mounting and Laminating Using a SuperStick Pouch Board 10 Encapsulating with a SuperStick Flexible Pouch or Release Board 11 Cleaning Your EXP 42 Plus Laminator 12 Specifications 12 Trouble Shooting 13 Warranty 14 Webbing Diagrams 15 16 Parts List 17 19 Laminator...
Page 3: ...utions necessary for your laminating unit Also pay special attention to any particular notes and caution statements These comments alert you to information that we feel is essential to operator safety and damage prevention to the laminator Copyright Information IMPORTANT This manual is copyright protected by your dealer in accordance with the laws and requirements of the United States Government A...
Page 4: ...he power switch OFF before walking away or leaving the laminator unattended Before lifting or moving the laminator turn the power switch OFF unplug the unit and allow the laminator to cool to room temperature Remove any film rolls before lifting or moving the machine Film is easy to rethread see pages 15 16 Keep children away Make sure visitors are kept well back from an operating laminator Do not...
Page 5: ...lat head screwdriver and a Phillips head screwdriver are necessary Unpacking Your Laminator The shipping carton contains 1 Laminator 1 Top Supply Mandrel 1 Bottom Supply Mandrel 1 Feed Table 1 Operating Handbook Be sure to save the shipping carton Should your laminator ever need to be returned for service the foam filled carton ensures safe transit NOTE Each laminator is test run after it is assem...
Page 6: ...ng film check for film splices These rolls will be clearly marked Splices are not common but are unavoidable If you find a splice place that film roll on the top position so the splice can be monitored carefully When the splice is ready to come through the laminator turn the drive off and rotate the roll of film by hand so that the film is very loose Turn the drive switch on and allow the splice t...
Page 7: ...e tension knob slowly until the separation point moves towards the idler shaft If the separation point approaches the waste rewind mandrel or the idler shaft loosen the tension knob slowly until the separation moves towards the heat shoe The tension setting should need very little adjustment once set but should be monitored during operation Once the separation point is set lamination is performed ...
Page 8: ... Roller ON OFF Switch Toggles the lower heated roller to ON or OFF Control Panel Right Figure 1 Motor Switch Toggles the laminator rollers to Forward or Reverse Figure 2 Fans Switch Toggles the laminator fans to ON or OFF Figure 3 Speed Control Knob Adjusts the speed of the laminator s heated rollers Measured in feet per minute FPM Note To reverse the direction of lamination switch the motor and f...
Page 9: ...sired measurement corresponds with the measurement indicator on the knob Select the measurement that indicates the thickness of the material that you will be using with the machine Release the nip adjusters so that it moves back to the right and clicks into place this will set the rollers for use The measurements on the nip adjusters 1 2 1 4 6mm 3 16 5mm 1 8 3mm and 1 16 1 5mm correspond to board ...
Page 10: ...inating pouch Step Two Place the SuperStick pouch on the surface of virtually any rigid substrate or foam board NO ADHESIVE NECESSARY Step Three Pass the SuperStick pouch and board combination through the SuperStick heated roll laminator Step Four Display your finished product That s it Laminator com www laminator com ...
Page 11: ...e film back over it 7 Cover your print with the white carrier that has been provided in the pouch board box This is required to prevent any adhesive from sticking to the rolls 8 Set the control knob to the correct setting that matches the pouch board thickness 9 Slowly insert the pouch board into the inlet opening Ensure that the pouch board will enter centered and straight A gentle push may be re...
Page 12: ... Plus laminators NOTE Smooth out any wrinkles with the side of the hand or a soft flexible squeegee 6 Better results may be achieved by taping the leading edge of the pouch to the sled using masking tape 7 Adjust the control knob to the 3 16 setting for the SuperStick sled or 1 16 for the release carrier board to accommodate its thickness Be sure that the heat is on the middle LED indicator is on ...
Page 13: ...ckaging 2 Place the latex gloves over your hands for protection 3 Pour the required amount of Poly Off on a sponge and or abrasive brush 4 Scrub the affected area until all debris has loosened 5 Wipe clean with a towel or cloth 6 Place the Poly Off kit back in its packaging for storage Note The poly off cleaning kit is not standard with the laminator Order part 221065 Specifications Capacity 41 He...
Page 14: ...s on the surface or along the edge of the subject Causes 1 The heat is set too high on either or both heated rollers 2 There is excessive moisture in the paper that is being laminated If inks are not dry this may also cause blisters For high moisture content substrates use low temperature films with a bonding temperature of 185º 190ºF 3 The rubber laminating rollers are not clean or are damaged E ...
Page 15: ...equential damages so the above limitation may not apply to you There are no consumer serviceable parts in the SuperStick EXP 42 Plus laminator If you require service under this warranty contact your dealer to obtain a return authorization number RA pack the product in its original packaging or request the same from technical service when requesting the RA and include a description of the malfuncti...
Page 16: ...15 Webbing Diagrams 1 Encapsulating 2 Mounting and Laminating Print to pre coated board 3 One Step Decal 4 Two Step Decal Laminator com www laminator com ...
Page 17: ...16 Webbing Diagrams Continued 5 Pre Coating Boards 6 Mounting Decal Print 7 Laminating with PSA and Release Liner Laminator com www laminator com ...
Page 18: ... WASHER 7 16IDX1 1 8X1 16 4 601100 SCREW 6 32X1 4 PAN HEAD 2 601115 SCREW 8 32X1 4 PAN HEAD 6 601116 6 32X1 7 8 PHILLIPS PAN HEAD 16 601130 SCREW 8 32X5 8 PAN HEAD 4 601215 SCREW 4 40X1 4 PAN HEAD 2 604030 ROLL PIN 1 8X1 2 ZINC PLATE 4 604112 3 16 X 7 8 ROLL PIN 6 604410 DOME HEAD RIVET 1 8X 299X 25H 44 604430 RIVET GSMD44S POP SD44BS 6 604465 RIVET SD64BS POP BRAND 10 604840 WASHER 1 4 SPLIT LOCK...
Page 19: ...E COVER EXP 42 PRO PLUS 1 707641 ROLLER EXP 42 PLUS PULL ROLL 2 707691 LOWER CONNECTOR FRONT 3 ROLL 2 707692 UPPER CONNECTOR FRONT 42 PLUS 2 707693 LOWER CONNECTOR REAR 42 PLUS 2 707694 UPPER CONNECTING PLATE REAR 2 707853 TURNAROUND BAR 40 INDUSTRIAL 1 707898 PVC ROLLER END CAP 4 707910 REINFORCING BAR 40 INDUSTRIAL 2 707961 SUPPLY ROLL SHAFT EXP 42 PRO PLUS 2 707962 3 PVC MANDREL 75 MM OD PVC 2 ...
Page 20: ...3 220VAC 4 908018 CHAIN INDUSTRIAL 35 1 908020 ALUM FEET PROF PLUS LAM STAND 4 911121 TEMP CONTROLLER EXP 42 PLUS 2 920008 WIRE ASS Y 6 BLACK FOOT 1 920012 WIRE ASS Y 27 BLACK MOTOR 1 920013 WIRE ASS Y 27 RED MOTOR 1 920022 WIRE ASS Y 5 BLUE HEAT 2 920027 WIRE ASS Y 6 WHITE SEAL 1 920029 WIRE ASS Y 6 BLACK SEAL 1 920030 WIRE ASS Y 6 BLACK 2 920038 WIRE ASS Y 13 5 WHITE KYSWTCH 2 920053 WIRE ASS Y ...
