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Superior DRC3035DEN, Installation And Operation Instructions Manual

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Superior DRC3035DEN Installation And Operation Instructions Manual Download Page 78

Operation 

900285-00 05/2015

Innovative Hearth Products
Superior

TM 

DRT/C3000 Series Direct-Vent Gas Fireplaces

78

REPLACEMENT PARTS

Table 56: Installer Replacement Parts

Description

33” Models

35” Models

40” Models

45” Models

Catalog 

Number

Qty

Catalog 

Number

Qty

Catalog 

Number

Qty

Catalog 

Number

Qty

1 

Electronic Pilot Assembly, Natural Gas

H7268

1

H7268

1

H7268

1

H7268

1

2 

Electronic Pilot Assembly, Liquid Propane

H7269

1

H7269

1

H7269

1

H7269

1

3 

Electronic DFC Wire Harness Assembly

H8601

1

H8601

1

H8601

1

H8601

1

4 

Electronic DFC Ignition Board

H7272

1

H7272

1

H7272

1

H7272

1

5 

Electronic Power Transformer

H8006

1

H8006

1

H8006

1

H8006

1

6 

Electronic Battery Holder 

(for backup batteries)

H8803

1

H8803

1

H8803

1

H8803

1

7 

Electronic Ground Wire

H7278

1

H7278

1

H7278

1

H7278

1

8 

Electronic ON/OFF Switch

27K30

1

27K30

1

27K30

1

27K30

1

9 

Millivolt Pilot Assembly, Natural Gas

69L17

1

69L17

1

69L17

1

69L17

1

10  Millivolt Pilot Assembly, Liquid Propane

69L18

1

69L18

1

69L18

1

69L18

1

11  Millivolt Piezo Igniter

10K86

1

10K86

1

10K86

1

10K86

1

12  Millivolt Piezo Igniter Wire

56L21

1

56L21

1

56L21

1

56L21

1

13  Millivolt Pilot Generator

60J79

1

60J79

1

60J79

1

60J79

1

14  Millivolt Thermocouple

74L57

1

74L57

1

74L57

1

74L57

1

15  Millivolt Pilot Tube

74L56

1

74L56

1

74L56

1

74L56

1

16  MIllivolt Electrode and Cable

H6212

1

H6212

1

H6212

1

H6212

1

17  Orifice Holder

H7257

1

H7257

1

H7257

1

H7257

1

18  Gas Flex Line Connector

93L32

1

93L32

1

93L32

1

93L32

1

19  Gas Valve, Electronic, Natural Gas

H6209

1

H6209

1

H6209

1

H6209

1

20  Gas Valve, Electronic, Liquid Propane

88J53

1

88J53

1

88J53

1

88J53

1

21  Gas Valve, Millivolt, Natural Gas

F1833

1

F1833

1

F1833

1

F1833

1

22  Gas Valve, Millivolt, Liquid Propane

F1834

1

F1834

1

F1834

1

F1834

1

23  Logset

F1883

1

F1829

1

F1830

1

F1884

1

24  Vent Restrictor Base

H8987

1

H8987

1

H8987

1

H8987

1

25  Vent Restrictor Wing

H8988

1

H8988

1

H8988

1

H8988

1

26  Door Latch Assembly

H6135

1

H6135

2

H6135

2

H6135

2

27  Split Flow Valve

H8996

1

H8996

1

H8996

1

H8996

1

28  Hi-Low Switch

J7359

1

J7359

1

J7359

1

J7359

1

29  On/Off Switch (Split Flow)

J7360

1

J7360

1

J7360

1

J7360

1

30  Wall Switch Harness (Electronic)

J7358

1

J7358

1

J7358

1

J7358

1

31  Vent Stopper Plug

J7356

1

J7356

1

J7356

1

J7356

1

32  Burner Assembly

J7402

1

F1843

1

F1844

1

F1844

1

33  Superior

TM

 Square Grate

H7719

1

H7719

1

H7720

1

H7720

1

34  Manning Glass Gasket

F2116

1

F2116

1

F2116

1

F2116

1

35  Wall Plate

J7401

1

J7401

1

J7401

1

J7401

1

36  Switch Jumper (Split Flow)

J7369

1

J7369

1

J7369

1

J7369

1

37  25” Wall Switch Harness

H8931

1

H8931

1

H8931

1

H8931

1

38  Porcelain Panel Right (Contemporary)

n/a

n/a

J7391

1

J7394

1

n/a

n/a

39  Porcelain Panel Left (Contemporary)

n/a

n/a

J7392

1

J7395

1

n/a

n/a

40  Porcelain Panel Center (Contemporary)

n/a

n/a

J7393

1

J7396

1

n/a

n/a

41  Trim Kit (Stainless)

n/a

n/a

F2468

1

F2469

1

n/a

n/a

42  Trim Kit (Black)

n/a

n/a

F2470

1

F2471

1

n/a

n/a

43  Power Adapter Skytech

n/a

n/a

J7930

1

J7930

1

n/a

n/a

44  Battery Holder Skytech

n/a

n/a

J7931

1 

J7931

1

n/a

n/a

Summary of Contents for DRC3035DEN

Page 1: ...tilis uniquement avec le type de gaz indiqu sure la plaque signal tique Cet appareil ne peut tre converti d autres gaz sauf si une trousse de conversion est utils e Do not store or use gasoline or oth...

Page 2: ...S UNE VITRE NON REFROIDIE NE LAISSEZ JAMAIS UN ENFANT DE TOUCHER LA VITRE L cran pare tincelles fourni avec ce foyer r duit le risque de br lure en cas de contact accidentel avec la vitre chaude et do...

Page 3: ...ca Mantengaalosni osalejadosde lachimeneaenfuncionamiento Superviseenformacercanaalos ni osencualquiercuartodondehaya unachimeneafuncionandopara impedirelcontactoconelvidrio Mantenga la ropa mobiliari...

Page 4: ...ation Requirements for the Commonwealth of Massachusetts 10 Cold Climate Insulation 10 Manufactured Home Requirements 11 Location 11 Vent Termination Clearances 12 Minimum Clearances to Combustibles 1...

Page 5: ...gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Les jeunes enfants devraient tre surveill s troitement lorsqu ils se trouvent dans la m me...

Page 6: ...to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier AVERTISSEMENT Une installation un r glage une modification une r paration ou u...

Page 7: ...areil NOTE If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance For use with barrier s Part No s F1902 33 Models F1839 35 Models F1840 40 Mod...

Page 8: ...urners and circulating air passageways of the fireplace be kept clean Remarqu L installation et la r paration devrait tre confi es un technicien qualifi L appareil devrait faire l objet d une inspecti...

Page 9: ...23 kPa Table 4 Manifold Gas Supply Pressure Fuel Traditional Model Pressure Contemporary Model Pressure Natural Gas 3 5 WC 0 87 kPa 3 8 WC 0 95 kPa Propane 10 0 WC 2 49 kPa 9 8 WC 2 44 kPa Test gauge...

Page 10: ...ations 248 C M R Sections 4 00 through 8 00 Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts The flexible gas line connector used shall not...

Page 11: ...ning ducting These direct vent fireplaces are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace Utility shelves like these are commonly used for locat...

Page 12: ...nimum clearance to combustibles Flat to 6 12 1 0 ft 0 3 m 6 12 to 7 12 1 25 ft 0 38 m 7 12 to 8 12 1 5 ft 0 46 m 8 12 to 9 12 2 0 ft 0 61 m 9 12 to 10 12 2 5 ft 0 76 m 10 12 to 11 12 3 25 ft 0 99 m 11...

Page 13: ...o inside corner 6 152 mm minimum 6 152 mm minimum H Clearance to each inside of center line extended above meter regulator assembly 36 910 mm within a height of 15 ft above the meter regulator assembl...

Page 14: ...installed on combustible materials such as carpeting vinyl tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full widt...

Page 15: ...w combustible materials to be positioned in front of or overlapping the fireplace face Figure 40 Non combustible materials such as surrounds and other fireplace trim may be installed on the fireplace...

Page 16: ...eplace Operation Page 41 Finishing 16 Optional Install the Firebox Liners Page 58 17 Install the Logs Volcanic Stone and Glowing Embers or Glass Media Page 58 18 Install the Glass Door Page 62 19 Adju...

Page 17: ...stallation with Horizontal Termination Model A B C D E F B A C Inches millimeters D E Back wall of chase enclosure including finishing materials 7 178 33 33 3 4 857 51 1 4 1302 36 1 4 921 25 5 8 651 1...

Page 18: ...regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code NFPA 54 latest edition USA or CAN CGA B149 1 latest edition Canada The gas supply...

Page 19: ...ace that may be prone to the buildup of heat Standoff arrives on the lower front of the unit A field supplied noncombustible board may be substituted for the metal standoff Use raised locating dimples...

Page 20: ...the junction box in the right rear of the fireplace Figure 32 5 Install the blower control switch according to its included instructions Installing Non Combustible Fireboard Standoff in 35 and 40 Cont...

Page 21: ...Secure the fireplace to the side framing members using the unit s nailing flanges one top and bottom on each side of the fireplace front Figure 11 Use 8d nails or the equivalent Figure 11 Nailing Flan...

Page 22: ...e 14 Vent restrictor installation Rear vent U Shaped Vent Restrictor Inner Fireplace Collar Appliance Top Vent Outlet U SHAPED VENT RESTRICTOR APPLIANCE REAR VENT OUTLET INNER FIREPLACE COLLAR Inner F...

Page 23: ...e 3 If desired a 6 x 1 2 screw can be used at the joint but is not required as the pipe will securely lock when twisted Figure 17 Where required a telescopic vent section SV4 5LA may be used to provid...

Page 24: ...3 0 0 3 465 38 75 0 0 0 0 10 10 69 5 75 0 0 0 2 0 2 475 5 39 625 0 1 0 0 10 11 73 5 6 125 1 0 0 2 0 3 480 40 1 1 0 0 10 12 79 5 6 625 0 1 0 2 0 3 492 41 1 0 1 0 10 12 81 6 75 0 0 0 1 1 2 499 5 41 625...

Page 25: ...alls is specified in ANSI Z223 1 In Canada the current CAN CGA B149 1 installation code by major building codes Always consult your local codes for specific requirements A general guide to follow is t...

Page 26: ...attic space is above the ceiling the firestop spacer must be installed on the top side of the joist Route the vent sections through the framed opening and secure the firestop spacer with 8d nails or o...

Page 27: ...waterproof caulking 11 Install the storm collar Install the storm collar supplied with the flashing over the vent flashing joint Figure 22 Loosen the storm collar screw Slide collar down until it mee...

Page 28: ...sed WARNING Do NOT join separate sections of concentric flexible vent pipe Figure 24 Top Vent Straight Table 16 Rear Vent One 90 Elbow Ceiling firestop spacer SV4 5VF When using Secure Flex use ceilin...

Page 29: ...r in any vent run with more than 6 ft of vertical rise See Page 22 for more information If 20 ft of H horizontal vent run is needed then 4 ft straight section minimum of V vertical vent will be requir...

Page 30: ...dimensions about this center 3 Frame the ceiling opening If the vertical route is to penetrate a ceiling use plumb line to locate the center above the fireplace Cut and or frame an opening 10 1 2 x 1...

Page 31: ...e termination seats against the exterior wall surface to which it will be attached Orient the housing of the termination with the arrow pointed upwards Secure the termination to the exterior wall The...

Page 32: ...ng Stucco 1 1 4 Maximum Recess of the Square Termination into Exterior Finishing Material Exterior Surface of Framing 6 in to 9 1 4 152 to 235 mm Exterior Surface of Siding Interior Surface of Finishe...

Page 33: ...t the support straps as necessary NOTE SV4 5VF Secure Vent SF4 5VF Secure Flex firestop spacer must be used any time vent pipe passes through a combustible floor or ceiling SV4 5HF Secure Vent SF4 5HF...

Page 34: ...610 15 4 572 6 1 829 3 0 914 25 7 62 10 3 048 5 1 524 V H H1 60 ft 18 288 m maximum H 8 ft 2 438 m maximum H H1 25 ft 7 62 m maximum Install the U shaped vent restrictor in any vent run with more than...

Page 35: ...required This table shows a 1 V to 5 H ratio For every 1 ft of V vertical you are allowed 5 ft of H horizontal run up to a maximum horizontal run of 20 ft 6 096 m Table 27 Top Vent Three 90 Elbows H...

Page 36: ...e grooves of the outer collar to be covered by the flexible pipe and slide the flexible vent over the inner and outer adaptor collars NOTE Outer vent pipe is pulled away to show inner vent pipe detail...

Page 37: ...ecure Flex termination and adaptor collars are a different circumference than Secure Vent collars Secure Flex vent has an longer center tube to improve ease of installation 12 Complete the Field Wirin...

Page 38: ...APTOR JUNCTION BOX 120V AC HOT NEUTRAL GROUND B BL 2B 1B 2A 2 1 1A R O B 1 2 G W BL BL O O R R W G B B W G R W B Y G O W R BL B BL W G G Y O Y B B B R B B Electronic Wiring One of the following option...

Page 39: ...agram Electronic Gas Valves Contemporary Models Thermocouple Ground Connector to Chassis Ground or Valve Body Igniter From I Termi nal on Main Module Pilot Assembly Not Polarity Sensitive Valve Safety...

Page 40: ...commended in the gas piping within the home to prevent moisture and debris in the line from damaging the valve NOTE Secure all joints tightly using appropriate tools and sealing compounds ensure propa...

Page 41: ...the leaking connection and then retest as described above 3 When the gas lines are tested and leak free rinse off the leak testing solution 15 Verify Proper Fireplace Operation 1 With the gas line ins...

Page 42: ...or if the flame is orange with evidence of sooting black tip the air shutter opening may need to be adjusted If the air shutter opening is closed too far sooting may develop Sooting is indicated by bl...

Page 43: ...at the proper flame appearance is achieved Figure 39 and Figure 40 If the following conditions are present adjust accordingly If flame appears weak or sooty adjust the air shutter incrementally to a m...

Page 44: ...all NOTE In contemporary models only finish wall flush to face of unit and install facade base and panel Frame assembly to complete the front of the fireplace see facade installation instuctions Page...

Page 45: ...r flange of panel until seated squarely Step 2 Slide side trim pieces into place top will overlap slightly Repeat Step 1 and Step 2 for bottom and opposite side trim for panel NOTE Remove protective f...

Page 46: ...41 on both sides near the bottom of the fireplace opening Step 4b Tilting the facade base up on its foot tabs secure the top by engaging the three brackets see Figure 41 on the face of the fireplace w...

Page 47: ...rimarily spoken in the home If unknown affix the English language label 3 If you are unable to locate the labels please contact IHP or your nearest IHP dealer to receive additional safety instruction...

Page 48: ...it HT 2 with 90 elbow H2246 SV4 5HF 10 Firestop Spacer Horizontal rigid 3 1 1 spacing 10 Pack H8915 SV4 5TK90SS Horizontal Termination Kit Small Square with 90 elbow H2247 SV4 5VF 10 Firestop Spacer V...

Page 49: ...with 24 610 mm of compressed flex vent see 750204M H2249 SF4 5VF 10 Firestop Spacer Vertical flex 1 1 1 spacing 10 Pack 94L07 SFKIT36SS Small Square Termination for flex with 36 914 mm of compressed f...

Page 50: ...avec la trousse Le fournisseur de service qualifi ayant r alis l installation assume les responsabilit s li es la conversion In Canada The conversion shall be carried out in accordance with the requir...

Page 51: ...e instructions provided with the SIT Regulator Conversion Kit and Figure 42 Using a Torx T20 driver with 1 4 shank or slotted screwdriver remove and discard the pressure regulator mounting screws two...

Page 52: ...8 Set the burner assembly into its position and secure the trapezoidal plate with the two screws previously removed 14 Reinstall the baffle with the two baffle securing screws 15 Reassemble the remain...

Page 53: ...2 Remove the low rate orifice fom the Valve and replace with the orifice supplied in kit Step 3 Remove the regulator set plug Step 3a Change the Stem Position on Plug Step 3b Stem Plug propane positio...

Page 54: ...affected by carbon monoxide than others including pregnant women people with heart or lung disease or anemia those under the influence of alcohol and those at high altitudes NOTE Do not place furnitur...

Page 55: ...en in the home If unknown affix the English language label 3 If you are unable to locate the labels please contact IHP or your nearest IHP dealer to receive additional safety instruction labels free o...

Page 56: ...om left screw Figure 45 inside the control compartment securing the control compartment door Retain the screw for later reinstallation 2 Position the left side door tab Figure 46 out of the tab groove...

Page 57: ...fireplaces can automatically switch to battery power In the event of a power outage this allows ON OFF operation without blower functionality Install new batteries before every burn season 1 Open the...

Page 58: ...installed after the volcanic stone Installing the volcanic stone and glowing embers 1 If necessary remove the glass door Page 61 2 In contemporary fireplaces install glass media in recessed areas bet...

Page 59: ...et 33 F1830 35 F1884 1 If necessary remove the glass door Page 61 Locate and bend up Burner Locating Tabs Figure 50 2 Locate the log placement brackets Figure 50 Place embers and other media see Page...

Page 60: ...ft Front Log 3 Right Front Log 4 Left Cross Log 5 Right Cross Log Catalog number for the entire set 40 F1830 45 F1884 1 If necessary remove the glass door Page 61 2 Locate the log placement brackets F...

Page 61: ...ed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed WARNING Une barri re con ue pour r duire le risque de br lure par le hublot chaude est...

Page 62: ...urely fasten the two 2 latches beneath the firebox floor to the door V flange 4 Install the barrier 5 Close the control compartment door Removing the glass door NOTE In contemporary models remove faca...

Page 63: ...of the venting system components However more frequent periodic inspections and cleanings should be performed by the homeowner NOTE Prior to the first use of the fireplace and each burn season and pe...

Page 64: ...paint brush Reinstalling the embers and logs Carefully follow the placement instructions Page 58 All logs should fit onto the corresponding pins and or log stoppers This will ensure proper flame and...

Page 65: ...iate fireplace inspection procedure detailed in this manual Replacing Glowing Embers Homeowner Qualified Services Technician Remove the old glowing embers and vacuum the area Place new glowing embers...

Page 66: ...odel Description 88L53 FGE Bag of Glowing Embers 80L42 FDVS Bag of Volcanic Stone Brickaded Firebox Liner Kits Table 45 Ceramic Fiber Liner Kits Catalog Model Description Used on F1887 MBLK33B Buff 33...

Page 67: ...ll as manual ON OFF operation Table 48 Thermostatic Control Kits RC S STAT Thermostatic or manual operation Catalog Number LCD display Receiver wall mounted or placed in the valve compartment Up to 9...

Page 68: ...placed in the control compartment White face plate included Flame icon Low battery indicator Batteries included H8860 WS S TMR Wall Control Catalog Number 4 button timer with 30 60 120 OFF minutes Wa...

Page 69: ...is installed Table 52 Variable Speed Wall Switch Kit Catalog Model 045571H VSWS Glass Media Kits Table 53 Glass Media Catalog Model Description H8412 CRSHGL RBLK Bag of Glass Media Reflective Black H...

Page 70: ...your service technician or gas supplier LIGHTING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service te...

Page 71: ...technicien qualifi ou le fournisseur de gaz Si la veilleuse ne reste pas allum e apr s plusieurs tentatives r glez la manette d admission du gaz la position OFF et appelez un technicien qualifi ou le...

Page 72: ...control which has been under water Electronic Gas Control Valve SIT Electronic Pilot Assembly 3 Turn off all electric power to the appliance if service is to be performed Note The control may have a...

Page 73: ...ne batterie de secours installer les batteries au besoin 8 Placez l interrupteur du r cepteur en position REMOTE ou l interrupteur mural en position ON 9 Si applicable Appuyez sur le bouton ON OFF pou...

Page 74: ...ater Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Copreci Gas Valve Switches El...

Page 75: ...e contr le et toute commande qui ont t plong s dans l eau 3 Fermer la valve de gaz principale POUR PLUS DE S CURIT LIRE AVANT DE METTRE EN MARCHE Valve lectronique Copreci Module de veilleuse lectroni...

Page 76: ...structions a Defective pilot generator thermocouple Check pilot flame it must impinge on thermocouple Clean and or adjust pilot for maximum flame impingement on thermocouple Ensure that the connection...

Page 77: ...alves b Loose wires to the valve or ignition module Check control compartment for any obviously loose wiring call a service technician if necessary c Pilot flame is not engulfing the sensor Call a ser...

Page 78: ...7257 1 18 Gas Flex Line Connector 93L32 1 93L32 1 93L32 1 93L32 1 19 Gas Valve Electronic Natural Gas H6209 1 H6209 1 H6209 1 H6209 1 20 Gas Valve Electronic Liquid Propane 88J53 1 88J53 1 88J53 1 88J...

Page 79: ...47 Regulator maxitrol n a n a J7934 1 J7934 1 n a n a 48 Pilot Assembly Skytech n a n a J7935 1 J7935 1 n a n a 49 Valve Single outlet Copreci n a n a J7936 1 J7936 1 n a n a 50 Control module Skytech...

Page 80: ...ment approuv es avec cet appareil sont utilis es Table 57 Homeowner Replacement Parts Description 33 Models 35 Models 40 Models 45 Models Catalog Number Catalog Number Catalog Number Qty Catalog Numbe...

Page 81: ...ormal use The Product is designed to burn either natural or propane gas only Burning conventional fuels such as wood coal or any other solid fuel will cause damage to the Product will produce excessiv...

Page 82: ...s and products Consult your local distributor for fireplace code information Printed in U S A 2015 Innovative Hearth Products LLC P N 900285 00 Rev E 05 2015 1508 Elm Hill Pike Suite 108 Nashville TN...

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