Superior BC-42 Installation Instructions Manual Download Page 16

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

16

It is especially important to insulate between
the studs of an outside chase cavity and under
the floor if the floor is above ground level. Do
not place insulation directly against the fire-
place or chimney system.

FIREPLACE FINISHES

Mantels and Trim

It is sometimes best to frame your fireplace
after it is positioned and the chimney is in-
stalled. Frame enclosure for chimney and fire-
place with 2 x 4’s (or heavier) lumber.

Note:

 The header may rest on the two (2) metal

top spacers on top of the unit but the header
must not be notched to fit around the spacers.

These fireplaces may sit directly on a combus-
tible surface.  A 2" air space is required be-
tween combustible framing and the chimney.
A 1" air space is required between combustible
framing and fireplace outer wrapper.  In Canada,
the minimum height for a combustible mantel
is 18" (457 mm) above the fireplace opening.
Figure 46 shows typical Canadian installa-
tions.  For installations other than Canada,
combustible mantels and trim may be in-
stalled 12" above the fireplace opening as per
NFPA 211, Section 7-2.3.3. and 

Figure 47.  If

a mantel is of a noncombustible material, it is
exempt from these requirements as long as it
does not interfere with the installation or op-
eration of glass doors.

*Note:

 2" clearance to combustibles required

in Canada.

Hearth Extensions and Wall Shields

A hearth extension must be installed with
all fireplaces. It is to protect the combustible
floor in front of the fireplace from both radiant
heat and sparks. The hearth extension must
extend 8" beyond both sides of the fireplace
opening and 16" beyond the front (

Figure 48 ).

Use a hearth extension constructed of a du-
rable noncombustible material having an equal
or greater insulating value of k = .43BTU IN/FT

2

HR 

°

F or a thermal resistance that equals or

exceeds r = 2.33 HR 

°

F FT

2

/BTU IN.  With these

values, determine the minimum thickness/
material required using the formula and the
Table on page 17.

Note:

 Any noncombustible material whose k

value is less than .43 or whose r value is more
than 2.33 is acceptable.

If the fireplace is installed on a combustible
floor, use the metal safety strips (provided) on
the floor extending half under the fireplace and
half under the hearth extension (refer to 

Fig-

ures 6 and 7 ).

A wall shield is required where a continuous
perpendicular side wall is within 12" of the
fireplace opening, (

Figure 49 ). Use a 36" x 36"

wall shield constructed of millboard or a du-
rable, noncombustible material having an equal
or greater insulating value than K = .54BTU IN/
FT

2

 HR 

°

F.  At no time may a perpendicular side

wall be positioned closer than 9 inches.

Figure 47

THE KNOCKOUT IS ALWAYS REMOVED FROM
INSIDE THE FIREPLACE. DO NOT REMOVE
THE KNOCKOUT UNLESS YOU ARE INSTALL-
ING A GAS LINE.

 If removal is attempted from

the outer wrapper, side refractory damage may
occur. With a medium-sized hammer, lightly
tap the surface of the indentation. The refrac-
tory material is very thin in this area and is easily
removed. Once a small hole has been made,
continue tapping until you have reached suffi-
cient diameter for the gas line to fit through. The
entire knockout does not have to be removed.
Remove insulation in the gas line channel.

IMPORTANT: REPACK INSULATION MATERIAL
IN SQUARE HOLE AROUND GAS LINE, INTE-
RIOR AND EXTERIOR OF FIREPLACE, TO SEAL.

Glass Doors

If glass doors are to be installed on these
fireplaces, refer to specific installation instruc-
tions packed with the glass doors. Use only the
doors that are listed for use with these fire-
places. Use of other non-listed glass door on
these fireplaces may constitute a potential fire
hazard and is not recommended.

CAUTION: CERTAIN GLASS DOORS OVERLAP
THE BLACK METAL FACING OF THE FIRE-
PLACE. IF THE FIREPLACE HAS BEEN FACED
WITH NONCOMBUSTIBLE MATERIALS, THERE
MIGHT NOT BE SUFFICIENT CLEARANCE TO
INSTALL THE GLASS DOORS OF YOUR
CHOICE. ENSURE ADEQUATE CLEARANCE IS
MAINTAINED AT ALL TIMES SO AS NOT TO
INTERFERE WITH THE INSTALLATION AND
OPERATION OF GLASS DOORS.

COLD CLIMATE INSULATION

If you live in a cold climate, it is especially
important to seal all cracks around the fireplace
opening with noncombustible material and
wherever cold air could enter the room. Sur-
rounding materials must be caulked where it
meets the black metal facing of the fireplace to
avoid cold air intrusion. Use noncombustible
caulking material only on fireplace facing to
seal. Also, the outside air inlet duct should be
wrapped with noncombustible insulation to
minimize the formation of condensation. Do
not place insulation materials on top of fire-
place or against chimney sections.

Note:

 A 1"* air space must be preserved for all

combustible materials extending for any con-
tinuous length adjacent to the chimney.

Figure 46

12"*

Min.

8 3/8"*

Fireplace

Opening

Spacer

Combustible

Mantel

and Trim

12"

Max.

1 1/2"

Finished

Wall

Typical Installation

*Both Of These Dimensions Must Be At Least 18”
When An Unvented Gas Log Set Rated At 32,000
BTU Or Higher Is Used.  (Maximum 40,000 BTU)

Header

Fireplace

Opening

Spacer

Finished

Wall

Canadian Installation

Header

8" Max.

(203mm)

18" Min.

(457mm)

Combustible

Mantel

Summary of Contents for BC-42

Page 1: ...r or modify the fireplace or its components under any circumstances Any modification or alteration of the fireplace system including but not limited to the fireplace chimney components and accessories...

Page 2: ...hysical damage as a result of handling or transporta tion These items should be inspected by your distributor or qualified factory representative to ensure safe condition When in doubt con sult your d...

Page 3: ...11 and in accordance with codes such as the BOCA Basic National Codes the Standard Me chanicalCodeandtheUniformBuildingCodes When complete these fireplace systems con sists of five basic sub systems 1...

Page 4: ...ermal Barrier 8 Level Chase Enclosure A chase is a vertical box like structure con structedtosurroundthefireplaceandchimney Refer to Figure 2 for a typical chase configura tion As with all chimney ins...

Page 5: ...l safety strips beneaththefireplaceasillustrated Figures6 7 and 8 The safety strips should overlap for continual coverage of the floor Note Safety strips are not required when fire place rests on a no...

Page 6: ...surface If a wall covering such as drywall is to be attached to the rear wall then the 20 524 mm must be measured from the drywall surface It is important that this dimension be exact If the appliance...

Page 7: ...Shown FOAK Combustion Air Kit Optional Note All framing dimensions calcu lated for 1 2 dry wall at the fireplace face Ifsheathingthechaseorfinish ing with other thickness materials calculations will...

Page 8: ...nsions In new construction to determine chimney cen terline useplumblinefromrooforceilingabove fireplace to center of flue collar on fireplace For remodeling plumb to center of flue collar from ceilin...

Page 9: ...ign which ensures an immediate tight assembly between sections Plan your chimney require ments carefully before assembly as chimney is difficult to disassemble after installation If disassembled the t...

Page 10: ...ht dam age the chimney section refer to Figure 32 Note If chimney extends more than 8 above roof surface guy wires are also recommended Use three 3 guy wires attach to locking band assembly extend and...

Page 11: ...Thetopofthechimneymustbeatleast2 above this reference point In all cases the chimney cannotbelessthen3 abovetheroofattheedge of the chimney The 2 in 10 rule is necessary in the interest of safety but...

Page 12: ...374 31 2 0 1 1 7 380 31 8 1 0 0 8 Step 2 Use Height of Chimney Only column in The Vertical Elevation Chart to determine combinations of chimney used above return elbow to achieve desired heights Refer...

Page 13: ...35 69 1 0 0 1 0 1 37 73 1 0 0 2 1 0 38 75 1 0 0 0 2 0 39 77 1 0 2 1 1 0 41 80 1 0 1 4 0 0 43 83 1 0 1 0 2 0 44 85 1 0 0 0 1 1 45 87 1 0 0 3 1 0 46 89 1 0 0 1 2 0 48 91 1 0 2 0 2 0 49 94 1 0 1 0 1 1 50...

Page 14: ...ection Joints No 8 x 1 2 SMS S c r e w s R e q u i r e d A t E v e r y J o i n t P a s t 6 N o S c r e w s R e q u i r e d I n J o i n t s F o r F i r s t 6 o f O f f s e t 4 6 Underside Of Chimney Ch...

Page 15: ...ck all connections with soap suds leaks will bubble Never test any gas line con nection with a match or open flame This provision is intended for connection to a decorative gas appliance incorporating...

Page 16: ...of millboard or a du rable noncombustiblematerialhavinganequal or greater insulating value than K 54BTU IN FT2 HR F At no time may a perpendicular side wall be positioned closer than 9 inches Figure...

Page 17: ...R values are used to determine acceptable combinations of materi als because R values are additive where r and k values are not Hearth Extension Dimensions A 16 B 35 C 8 D 51 A B D C C R value 1 r x...

Page 18: ...um of all R values is 70 10 068 10 968 This would not be an acceptable combination of material for the hearth extension since the total calculated R value of the materials used is under the required R...

Page 19: ...63L42 FTF8 CTD Chase Termination Square 63L48 FTF8 CT1 Chase Termination Round 63L45 FTF8 CTDT Chase Termination Square 63L51 FTF8 CT2 Forced Air Blower Kits Single Speed 80L84 FBK 100 Variable Speed...

Page 20: ...M REV C 11 2003 The manufacturer reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products Consult your...

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