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Superior Signal Company LLC                                       AccuTrak

®

 VPE 

User’s Manual

 © 2015 

 

PRINCIPLE  OF  OPERATION 

 

The  principle  of  operation  of  the  AccuTrak

®

  VPE  is  based  on  the  turbulent 

flow  of  fluids  and  gasses.    Turbulent  flow  has  a  high  content  of  ultrasound.  
This  sound  is  above  the  human  hearing  range,  but  it  can  be  heard  with  the 
AccuTrak

®

 VPE, and then traced to its source.   

Imagine  air  leaking  from  a  tire.    Because  this  is  such  a  large  leak,  your  ear 
can  detect  this  sound,  however  your  ear  hears  only  about  1/3  of  the  actual 
spectrum of sound which exists.  The sound of small leaks is mostly ultrasonic 
which your ear can not detect.  

It is important to remember this example:  A piece of straight tubing 
connected to a gas supply and left free to exhaust into the atmosphere 
will  not  generate  sound  if  the  volume  of  gas  through  it  is  such  that 
turbulence does not take place.  Yet for that same flow, an opening as 
small  as  0.005  of  an  inch  could  generate  enough  sound  to  be  heard 
several feet away. 

For  a  leak  to  happen  there  must 
be  an  opening  in  the  system  that 
carries  a  gas  or  fluid.    Normally, 
these  openings  are  not  clean 
smooth 

holes, 

but 

passages 

through  cracks  with  many  jagged 
edges  and  internal  chambers. 
Fluid  or  gas  escaping  through  an 
"orifice"  like  this  is  forced  into 
turbulence,  random  circular-like 
motions.    Inside  a  tube  where  a 
gas  may  be  flowing,  the  flow  is 
normally  laminar  which  means 
that  a given layer of gas does not 
mix with layers above it or below it.  This condition happens in a straight long 
tube when the velocity of the fluid is not high.  A gas leaking out of a straight 
and  long  tube  will  not  generate  as  much  sound  as  if  it  were  leaking  out  of a 
small crack because the flow is not turbulent. 

The  intensity  of  sound  generated  at  a  leak  is  a  very  complex  function  of  the 
viscosity,  the  temperature,  the  speed  the  fluid  is  moving,  the  Reynolds 
number,  the  pressure  differential  across  the  leak,    and  the  physical 
dimensions  and  characteristics  of  the  orifice.    This  is  why  it  is  possible  for  a 
smaller leak to generate more sound than a larger one. 

 

Summary of Contents for AccuTrak VPE

Page 1: ...Models VPE VPE GN 3rd Generation USER S MANUAL www SuperiorSignal com Superior Signal Company LLC 2015 ...

Page 2: ...2 Peak Hold Display the new Peak Hold function on the display allows you to find leaks and faults faster and better so you get the job done quicker and easier This great feature can be found on instruments costing several times more but it is unique for this class of instrument 3 Over Range Audio Alarm this unique new feature allows you to keep your eyes on what you are measuring rather than on yo...

Page 3: ...ION 7 BACKGROUND NOISE 9 Methods of reducing background noise interference 9 TIPS ON USE 10 TROUBLESHOOTING GUIDE 10 OTHER APPLICATIONS 11 ELECTRICAL ARCING 11 DUCTWORK 11 PNEUMATICS AND HYDRAULICS 11 BEARINGS VALVES STEAM TRAPS MECHANICAL 11 TOUCHPROBE ACCESSORY 12 OPTIONAL SOUND GENERATOR 12 BATTERY INSTALLATION 13 CARE AND MAINTENANCE 13 CALIBRATION 13 WARRANTY 14 ...

Page 4: ...attempt to remove or modify the GooseNeck will cause damage and void the Warranty The AccuTrak VPE is the only ultrasonic instrument specifically designed for air conditioning and refrigeration leak detection Refrigeration is a unique field that requires very high performance leak detectors It requires both vacuum and pressure leak detection at very low flow rates Ultrasonic inspection is the only...

Page 5: ... out of a tire The sound we can hear is less than a third of the total spectrum of frequencies generated The sound in small leaks is mostly ultrasonic Humans cannot hear this because it is above the human hearing range In order for a leak to generate ultrasound the flow through the leak path must be turbulent For this to happen the velocity that a gas is moving through the leak point must be high ...

Page 6: ...generate enough sound to be heard several feet away For a leak to happen there must be an opening in the system that carries a gas or fluid Normally these openings are not clean smooth holes but passages through cracks with many jagged edges and internal chambers Fluid or gas escaping through an orifice like this is forced into turbulence random circular like motions Inside a tube where a gas may ...

Page 7: ...ssure created by the leak will determine its ability to be detected ultrasonically When comparing to traditional refrigerant detectors that are rated to detect 0 5 oz per year remember these instruments were tested under controlled laboratory conditions and the ability to actually locate such a small trace of gas especially in a windy outdoor environment is extremely limited It is physically impos...

Page 8: ...noise Pressing the ON OFF button again momentarily will toggle on or off the Peak Hold function of the display together with a confirmation beep in the headphones Peak Hold can be useful to better observe the maximum strength signals being detected and help find Leaks and Faults To turn off the instrument press and hold the ON OFF button for at least two seconds until it goes off When using the in...

Page 9: ...n the right path since the indications will increase in the direction of the leak Other Important Information Remember to turn off the instrument when you are done using it or the battery will run down When the battery becomes weak enough that performance may be reduced the instrument will provide a visual signal on the display and a beep in the headphones and then the instrument will shut off The...

Page 10: ...nguish the difference between the two signals Practice listening to different components of your system as this will help you to identify the sound of a leak from other normal operational sounds Methods of reducing background noise interference Placing the flexible wave guide into the sensor port makes the reception of the AccuTrak more directional This shields the sensor from competing sounds ent...

Page 11: ...mputer terminals emit a high frequency humming sound This is not an electrical field interfering with the operation of the AccuTrak VPE it is an actual sound that the unit is hearing To confirm this place your finger over the sensor hole and the sound will disappear In almost all cases this sound is not severe enough to interfere with leak detection Hissing noise There is a certain amount of hiss ...

Page 12: ...ized duct system Pneumatics and Hydraulics Leaks are quite common in pneumatic systems controls hoses tools fittings The AccuTrak VPE can easily find the rushing sound of the leak Small hydraulic leaks can be difficult to find but the AccuTrak VPE will allow you to hear these leaks with ease When testing for hydraulic leaks use the yellow waveguide to prevent any fluid from entering the sensor Int...

Page 13: ... is a very useful accessory to detect leaks in enclosures gaskets or seals which are not under pressure The Sound Generator has a selectable output Constant tone can be used in most situations while the Burst Tone mode is more easily identified in loud industrial environments Place the Sound Generator inside a vessel such as a walk in freezer or refrigerated trailer It emits a powerful 115dB ultra...

Page 14: ...uTrak VPE can be cleaned with a towel using dish soap and damp cloth Remove the battery and close the door before cleaning Do not allow water to enter the unit especially the front where the sensor is located After cleaning dry the unit with a paper towel Any automotive vinyl cleaner on a piece of cloth will restore the luster The same procedure can be used on the carrying case If you plan to stor...

Page 15: ...are at the sole discretion of Superior Signal Company LLC Maximum liability under any circumstance shall be limited to replacement of unsatisfactory product Recommendations and product information are believed to be accurate but the furnishing of it does not constitute the making of a good process warranty of Seller Superior warrants that this product conforms to the product description contained ...

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